OHIO | 34-1730488 | |
(State or other jurisdiction of incorporation or organization) |
(IRS Employer Identification No.) |
33587 Walker Road, | 44012 | |
Avon Lake, Ohio | (Zip Code) | |
(Address of principal executive offices) |
Title of each class | Name of each exchange on which registered | |
Common Stock, par value $.01 per share | New York Stock Exchange |
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| end of application life-cycle, model change-over or obsolescence issues due to more cost effective alternative materials; | |
| changes in the market acceptance of our products and services; | |
| competition from other polymer and chemical companies; | |
| declines in the general level of industrial production; | |
| declines in general economic conditions; |
7
| changes in world or regional plastic or PVC consumption growth rates; | |
| changes in capacity in the PVC, VCM or chlor-alkali industries; | |
| changes in environmental regulations that would limit our ability to sell our products and services in specific markets; and | |
| inability to obtain raw materials due to factors such as weather, supplier work stoppages, or plant outages. |
8
| explosions, fires, inclement weather and natural disasters; | |
| mechanical failure; | |
| unscheduled downtime; | |
| labor difficulties; | |
| inability to obtain or maintain any required licenses or permits; | |
| interruptions and environmental hazards such as chemical spills, discharges or releases of toxic or hazardous substances or gases into the environment or workplace; and | |
| storage tank leaks or other issues resulting from remedial activities. |
9
| we may need to use a significant portion of our cash flow to repay principal and pay interest on our debt, which would reduce the amount of funds that would be available to finance our operations and other business activities; | |
| our debt level may make us vulnerable to economic downturns or adverse developments in our businesses and markets; and | |
| our debt level may limit our ability to pursue other business opportunities, implement our business strategies or borrow money for operations or capital expenditures in the future. |
| fluctuations in currency from devaluation, exchange rates or high inflation; | |
| transportation delays and interruptions; | |
| political and economic instability and disruptions; | |
| expropriation or nationalization of our property; | |
| risk of loss due to civil strife, acts of war, guerilla activities, insurrection and terrorism; | |
| restrictions on the transfer of funds or the ability to pay dividends offshore; | |
| limitations on our ability to invest in local businesses overseas; | |
| the imposition of duties and tariffs; | |
| import and export controls; | |
| changes in governmental policies and regulatory environments; | |
| labor unrest; | |
| disadvantages of competing against companies from countries that are not subject to U.S. laws and regulations, including the Foreign Corrupt Practices Act; | |
| the uncertainty of product acceptance by different cultures; | |
| the risks of divergent business expectations or cultural incompatibility that is inherent in establishing joint ventures with foreign partners; | |
| difficulties in staffing and managing multi-national operations; | |
| limitations on our ability to enforce legal rights and remedies; | |
| reduced protection of intellectual property rights in some countries; | |
| potentially adverse tax consequences; and | |
| other risks arising out of foreign sovereignty over the areas where our operations are conducted. |
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Vinyl Compounds | Colors and Additives | Engineered Materials | Polymer Coating Systems | |||
Long Beach, California Terre Haute, Indiana Louisville, Kentucky Plaquemine, Louisiana Avon Lake, Ohio Pasadena, Texas Niagara Falls, Ontario, Canada Orangeville, Ontario, Canada St. Remi de Napierville, Quebec, Canada Cartagena, Colombia (joint venture) Specialty Resins Henry, Illinois Pedricktown, New Jersey |
Glendale, Arizona Suwanee, Georgia Elk Grove Village, Illinois St. Peters, Missouri Norwalk, Ohio Lehigh, Pennsylvania Vonore, Tennessee Seabrook, Texas Assesse, Belgium Pudong (Shanghai), China Shenzhen, China Glostrup, Denmark Cergy, France Tossiat, France Bendorf, Germany Gyor, Hungary Toluca, Mexico Pamplona, Spain Angered, Sweden Bangkok, Thailand |
Broadview Heights, Ohio Macedonia, Ohio Dyersburg, Tennessee Suzhou, China Shenzhen, China Istanbul, Turkey Gaggenau, Germany Jurong, Singapore Barbastro, Spain Valleyfield, Quebec, Canada Clinton, Tennessee (joint venture) |
Los Angeles, California Kennesaw, Georgia St. Louis, Missouri Sullivan, Missouri Massillon, Ohio North Baltimore, Ohio Sussex, Wisconsin Melbourne, Australia Bolton, England Dartford, England Hyde, England Widnes, England Shenzhen, China |
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ITEM 4. | SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS |
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ITEM 5. | MARKET FOR REGISTRANTS COMMON EQUITY, RELATED SHAREHOLDER MATTERS AND ISSUER PURCHASES OF EQUITY SECURITIES |
2005 Quarters | 2004 Quarters | ||||||||||||||||||||||||||||||||
Fourth | Third | Second | First | Fourth | Third | Second | First | ||||||||||||||||||||||||||
Common stock price:
|
|||||||||||||||||||||||||||||||||
High
|
$ | 6.57 | $ | 7.73 | $ | 9.40 | $ | 10.25 | $ | 9.70 | $ | 7.70 | $ | 7.55 | $ | 7.13 | |||||||||||||||||
Low
|
$ | 5.31 | $ | 5.75 | $ | 6.00 | $ | 8.05 | $ | 7.00 | $ | 6.22 | $ | 6.30 | $ | 5.28 |
(In millions, except per share data) | 2005 | 2004 | 2003 | 2002 | 2001 | ||||||||||||||||
Sales
|
$ | 2,450.6 | $ | 2,267.7 | $ | 2,048.1 | $ | 1,981.1 | $ | 2,019.3 | |||||||||||
Operating income (loss)
|
$ | 140.3 | $ | 128.4 | $ | (14.9 | ) | $ | 13.7 | $ | (43.3 | ) | |||||||||
Income (loss) before discontinued operations and change in
accounting
|
$ | 62.2 | $ | 27.6 | $ | (106.4 | ) | $ | (18.9 | ) | $ | (55.5 | ) | ||||||||
Discontinued operations
|
(15.3 | ) | (4.1 | ) | (144.7 | ) | 13.7 | 9.4 | |||||||||||||
Change in method of accounting
|
| | | (53.7 | ) | | |||||||||||||||
Net income (loss)
|
$ | 46.9 | $ | 23.5 | $ | (251.1 | ) | $ | (58.9 | ) | $ | (46.1 | ) | ||||||||
Basic and diluted earnings (loss) per share:
|
|||||||||||||||||||||
Before discontinued operations and change in method of accounting
|
$ | 0.68 | $ | 0.30 | $ | (1.17 | ) | $ | (0.21 | ) | $ | (0.62 | ) | ||||||||
Discontinued operations
|
(0.17 | ) | (0.04 | ) | (1.59 | ) | 0.15 | 0.11 | |||||||||||||
Change in method of accounting
|
| | | (0.59 | ) | | |||||||||||||||
Net income (loss)
|
$ | 0.51 | $ | 0.26 | $ | (2.76 | ) | $ | (0.65 | ) | $ | (0.51 | ) | ||||||||
Dividends per common share
|
$ | | $ | | $ | | $ | 0.25 | $ | 0.25 | |||||||||||
Total assets
|
$ | 1,716.0 | $ | 1,774.8 | $ | 1,900.9 | $ | 1,997.5 | $ | 2,051.5 | |||||||||||
Long-term debt
|
$ | 638.7 | $ | 640.5 | $ | 757.1 | $ | 492.2 | $ | 426.8 |
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ITEM 7. | MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS |
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| capital expenditures should be $45 million to $50 million compared with 2005 spending of $33 million, due largely to higher spending in support of growth initiatives; | |
| depreciation and amortization should be approximately $55 million (including Specialty Resins, which is now included in continuing operations); | |
| cash distributions from equity affiliates should approximate 2005 levels, provided that there is no material change in the operating conditions of our equity affiliates; |
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| we received a cash payment of $20.5 million in February 2006 upon the sale of the Engineered Films business; |
| we anticipate receiving proceeds of approximately $15 million to $25 million from various legal matters including insurance coverage and antitrust claims, which were settled in our favor in the fourth quarter of 2005 and first quarter of 2006; | |
| we anticipate receiving gross proceeds of approximately $5 million to $10 million from the sale of previously closed facilities and redundant assets in 2006; | |
| restructuring expenditures should be minimal; | |
| cash income taxes (foreign and state) should be similar to 2005, at $10 million to $12 million; | |
| no contributions to our qualified U.S. pension plan will be required in 2006; | |
| less than $1 million is due on debt maturing in 2006; and | |
| interest expense should be approximately $4 million to $5 million lower in 2006 compared with 2005 as a result of debt reductions. |
(In millions) | 2005 | 2004 | 2003 | ||||||||||
Sales:
|
|||||||||||||
Performance Plastics segment
|
$ | 1,925.4 | $ | 1,803.7 | $ | 1,640.1 | |||||||
Distribution segment
|
679.2 | 606.3 | 529.2 | ||||||||||
Intersegment eliminations
|
(154.0 | ) | (142.3 | ) | (121.2 | ) | |||||||
Total sales
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$ | 2,450.6 | $ | 2,267.7 | $ | 2,048.1 | |||||||
Net income (loss):
|
|||||||||||||
Performance Plastics segment
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$ | 62.8 | $ | 83.5 | $ | (7.2 | ) | ||||||
Distribution segment
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19.5 | 17.8 | 5.8 | ||||||||||
Resin and Intermediates segment
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67.1 | 49.2 | 20.8 | ||||||||||
Other segment
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(9.1 | ) | (22.1 | ) | (34.3 | ) | |||||||
Operating income (loss)
|
140.3 | 128.4 | (14.9 | ) | |||||||||
Interest expense
|
(68.1 | ) | (72.1 | ) | (66.6 | ) | |||||||
Interest income
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1.9 | 1.5 | 0.9 | ||||||||||
Other expense, net
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(5.3 | ) | (16.5 | ) | (13.3 | ) | |||||||
Income (loss) before income tax
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68.8 | 41.3 | (93.9 | ) | |||||||||
Income tax expense
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(6.6 | ) | (13.7 | ) | (12.5 | ) | |||||||
Income (loss) from continuing operations
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62.2 | 27.6 | (106.4 | ) | |||||||||
Loss from discontinued operations, net of taxes
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(15.3 | ) | (4.1 | ) | (144.7 | ) | |||||||
Net income (loss)
|
$ | 46.9 | $ | 23.5 | $ | (251.1 | ) | ||||||
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2005 | 2004 | 2003 | ||||||||||
Cost of sales
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87.9 | % | 85.3 | % | 84.8 | % | ||||||
Selling and administrative costs
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7.3 | % | 8.9 | % | 12.0 | % |
(In millions) | 2005 | 2004 | 2003 | ||||||||||
Separate line items:
|
|||||||||||||
Employee separation and plant phaseout
|
$ | 5.5 | $ | (1.4 | ) | $ | 35.7 | ||||||
Asset impairments
|
0.4 | 3.8 | 19.4 | ||||||||||
Environmental remediation at inactive sites
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0.9 | 8.7 | 2.7 | ||||||||||
Loss on sale of assets
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| 5.9 | 0.3 | ||||||||||
Selling and administrative:
|
|||||||||||||
Settlement of legal issues
|
(8.8 | ) | (2.1 | ) | | ||||||||
Executive life insurance proceeds
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| (1.9 | ) | | |||||||||
Income from equity affiliates and minority interest:
|
|||||||||||||
Impairment of a previously idled chlor-alkali facility at
OxyVinyls
|
22.9 | | | ||||||||||
Equity investment restructuring costs and cumulative effect of
an accounting change
|
| | 1.8 |
(In millions) | 2005 | 2004 | 2003 | |||||||||
Internet investments
|
$ | 0.2 | $ | 0.2 | $ | 1.6 | ||||||
Community development investments
|
0.2 | 0.3 | | |||||||||
Customer contract lower profit expectations
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| 3.3 | | |||||||||
Impairment of Specialty Resins
business(1)
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| | 11.4 | |||||||||
Customer lists lower profit expectations
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| | 4.3 | |||||||||
Note receivable
|
| | 1.4 | |||||||||
Technology investment deemed to be not marketable
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| | 0.7 | |||||||||
$ | 0.4 | $ | 3.8 | $ | 19.4 | |||||||
(1) | When we decided to sell the Specialty Resins business in 2003, we adjusted the carrying value of the business to estimated future net proceeds and classified the business as being held for sale within discontinued operations. When we determined that the divestment process was unlikely to result in a sale of the business at acceptable terms in the fourth quarter of 2005, we reclassified Specialty Resins to continuing operations for all historic periods presented as of December 31, 2005. |
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(In millions) | 2005 | 2004 | 2003 | ||||||||||
Short-term bank debt
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$ | 4.5 | $ | 2.1 | $ | 8.0 | |||||||
Current portion of long-term debt
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35.2 | 34.4 | 53.2 | ||||||||||
Long-term debt
|
639.5 | 716.8 | 665.8 | ||||||||||
Quarterly average
|
$ | 679.2 | $ | 753.3 | $ | 727.0 | |||||||
Interest expense
|
$ | 68.1 | $ | 72.1 | $ | 66.6 |
(In millions) | 2005 | 2004 | 2003 | |||||||||
Currency exchange gain (loss), net of foreign exchange contracts
|
$ | 0.5 | $ | (4.1 | ) | $ | (5.0 | ) | ||||
Discount on sale of trade receivables
|
(5.5 | ) | (6.1 | ) | (5.9 | ) | ||||||
Retained post-employment benefit costs related to previously
discontinued operations
|
(1.3 | ) | (3.6 | ) | (3.0 | ) | ||||||
Premium paid on debt repurchase
|
| (3.3 | ) | | ||||||||
Other income, net
|
1.0 | 0.6 | 0.6 | |||||||||
$ | (5.3 | ) | $ | (16.5 | ) | $ | (13.3 | ) | ||||
(In millions) | 2005 | 2004 | 2003 | |||||||||
Sales:
|
||||||||||||
Elastomers and Performance Additives
|
$ | | $ | 220.1 | $ | 348.1 | ||||||
Engineered Films
|
119.6 | 125.7 | 139.3 | |||||||||
$ | 119.6 | $ | 345.8 | $ | 487.4 | |||||||
Pre-tax income (loss) from operations:
|
||||||||||||
Elastomers and Performance Additives
|
$ | | $ | 17.2 | $ | 3.5 | ||||||
Engineered Films
|
0.5 | 0.6 | (27.9 | ) | ||||||||
0.5 | 17.8 | (24.4 | ) | |||||||||
Pre-tax charges to adjust net assets of businesses held for sale
to projected net sale proceeds:
|
||||||||||||
Elastomers and Performance Additives
|
(0.7 | ) | (17.0 | ) | (92.6 | ) | ||||||
Engineered Films
|
(15.1 | ) | (4.3 | ) | (26.5 | ) | ||||||
(15.3 | ) | (3.5 | ) | (143.5 | ) | |||||||
Income tax expense (net of valuation allowance)
|
| (0.6 | ) | (1.2 | ) | |||||||
Loss from discontinued operations
|
$ | (15.3 | ) | $ | (4.1 | ) | $ | (144.7 | ) | |||
19
(In millions) | 2005 | 2004 | Change | % Change | ||||||||||||
Sales:
|
||||||||||||||||
Performance Plastics segment
|
$ | 1,925.4 | $ | 1,803.7 | $ | 121.7 | 7 | % | ||||||||
Distribution segment
|
679.2 | 606.3 | 72.9 | 12 | % | |||||||||||
Intersegment eliminations
|
(154.0 | ) | (142.3 | ) | (11.7 | ) | (8 | )% | ||||||||
$ | 2,450.6 | $ | 2,267.7 | $ | 182.9 | 8 | % | |||||||||
Operating income (loss):
|
||||||||||||||||
Performance Plastics segment
|
$ | 62.8 | $ | 83.5 | $ | (20.7 | ) | |||||||||
Distribution segment
|
19.5 | 17.8 | 1.7 | |||||||||||||
Resin and Intermediates segment
|
67.1 | 49.2 | 17.9 | |||||||||||||
Other segment
|
(9.1 | ) | (22.1 | ) | 13.0 | |||||||||||
$ | 140.3 | $ | 128.4 | $ | 11.9 | |||||||||||
Operating income as a percentage of sales:
|
||||||||||||||||
Performance Plastics segment
|
3.3 | % | 4.6 | % | (1.3)%points | |||||||||||
Distribution segment
|
2.9 | % | 2.9 | % | | |||||||||||
Total
|
5.7 | % | 5.7 | % | |
2005 | 2005 | ||||||||||||
Sales | Shipment Lbs. | ||||||||||||
2005 Sales | % Change | % Change | |||||||||||
% of Total | vs. 2004 | vs. 2004 | |||||||||||
Vinyl Compounds
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40 | % | 8 | % | (4 | )% | |||||||
North American Colors and Additives
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13 | % | 8 | % | 3 | % | |||||||
North American Engineered Materials
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6 | % | 0 | % | (7 | )% | |||||||
International Colors and Engineered Materials
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25 | % | 2 | % | (11 | )% | |||||||
Polymer Coating Systems
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9 | % | 2 | % | (6 | )% | |||||||
Specialty Resins
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7 | % | 29 | % | (3 | )% | |||||||
Total Performance Plastics
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100 | % | 7 | % | (5 | )% | |||||||
20
(In millions) | 2005 | 2004 | Change | |||||||||
Employee separation and plant phaseout charges
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$ | 3.1 | $ | 0.4 | $ | 2.7 | ||||||
Environmental remediation costs at inactive sites
|
(2.6 | ) | 8.7 | (11.3 | ) | |||||||
Asset impairments
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0.4 | 0.5 | (0.1 | ) | ||||||||
Settlement of legal issues and related reserves
|
(8.8 | ) | (2.1 | ) | (6.7 | ) | ||||||
Executive life insurance proceeds
|
| (1.9 | ) | 1.9 |
(In millions) | 2004 | 2003 | Change | % Change | ||||||||||||
Sales:
|
||||||||||||||||
Performance Plastics segment
|
$ | 1,803.7 | $ | 1,640.1 | $ | 163.6 | 10 | % | ||||||||
Distribution segment
|
606.3 | 529.2 | 77.1 | 15 | % | |||||||||||
Intersegment eliminations
|
(142.3 | ) | (121.2 | ) | (21.1 | ) | 17 | % | ||||||||
$ | 2,267.7 | $ | 2,048.1 | $ | 219.6 | 11 | % | |||||||||
Operating income (loss):
|
||||||||||||||||
Performance Plastics segment
|
$ | 83.5 | $ | (7.2 | ) | $ | 90.7 | |||||||||
Distribution segment
|
17.8 | 5.8 | 12.0 | |||||||||||||
Resin and Intermediates segment
|
49.2 | 20.8 | 28.4 | |||||||||||||
Other segment
|
(22.1 | ) | (34.3 | ) | 12.2 | |||||||||||
$ | 128.4 | $ | (14.9 | ) | $ | 143.3 | ||||||||||
Operating income (loss) as a percentage of sales:
|
||||||||||||||||
Performance Plastics segment
|
4.6 | % | (0.4 | )% | 5.0 | %points | ||||||||||
Distribution segment
|
2.9 | % | 1.1 | % | 1.8 | %points | ||||||||||
Total
|
5.7 | % | (0.7 | )% | 6.4 | %points |
21
2004 | 2004 | ||||||||||||
Sales | Shipment Lbs. | ||||||||||||
2004 Sales | % Change | % Change | |||||||||||
% of Total | vs. 2003 | vs. 2003 | |||||||||||
Vinyl Compounds
|
40 | % | 12 | % | 9 | % | |||||||
North American Colors and Additives
|
13 | % | 12 | % | 23 | % | |||||||
North American Engineered Materials
|
6 | % | 4 | % | (10 | )% | |||||||
International Colors and Engineered Materials
|
26 | % | 8 | % | (9 | )% | |||||||
Polymer Coating Systems
|
9 | % | 2 | % | (3 | )% | |||||||
Specialty Resins
|
6 | % | 26 | % | 19 | % | |||||||
Total Performance Plastics
|
100 | % | 10 | % | 4 | % | |||||||
22
(In millions) | 2004 | 2003 | Change | |||||||||
Employee separation and plant phaseout charges
|
$ | 0.4 | $ | 8.9 | $ | (8.5 | ) | |||||
Environmental remediation costs at inactive sites
|
8.7 | 2.7 | 6.0 | |||||||||
Loss on sale of assets
|
| 0.3 | (0.3 | ) | ||||||||
Asset impairments
|
0.5 | 1.6 | (1.1 | ) | ||||||||
Settlement of legal issues and related reserves
|
(2.1 | ) | | (2.1 | ) | |||||||
Executive life insurance proceeds
|
(1.9 | ) | | (1.9 | ) |
23
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25
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2005 | 2004 | 2003 | |||||||||||
Accounts receivable DSO
|
50.1 | 53.8 | 54.3 | ||||||||||
Inventories DSI
|
41.3 | 46.9 | 49.2 | ||||||||||
Accounts payable DSP
|
(40.2 | ) | (43.4 | ) | (39.3 | ) | |||||||
Net days at year end
|
51.2 | 57.3 | 64.2 | ||||||||||
Change in net days from prior year end
|
(6.1 | ) | (6.9 | ) | |||||||||
Cash provided (used) by
|
|||||||||||||
(In millions)
|
|||||||||||||
Accounts receivable
|
$ | (23.6 | ) | $ | (21.7 | ) | |||||||
Inventories
|
9.3 | 1.5 | |||||||||||
Accounts payable
|
13.0 | 22.2 | |||||||||||
$ | (1.3 | ) | $ | 2.0 | |||||||||
Impact of change in days outstanding
|
$ | 33.9 | $ | 31.9 | |||||||||
Impact of change in sales and production levels
|
(35.2 | ) | (29.9 | ) | |||||||||
$ | (1.3 | ) | $ | 2.0 | |||||||||
27
| we received a cash payment of $20.5 million in February 2006 upon the sale of the Engineered Films business; |
| we anticipate receiving proceeds of approximately $15 million to $25 million from various legal matters including insurance coverage and antitrust claims, which were settled in our favor in the fourth quarter of 2005 and first quarter of 2006; and | |
| we anticipate receiving gross proceeds of approximately $5 million to $10 million from the sale of previously closed facilities and redundant assets in 2006. |
(In millions) | Outstanding | Available | ||||||
Long-term debt
|
$ | 639.4 | $ | | ||||
Revolving credit facility
|
| 13.8 | ||||||
Receivables sale facility
|
7.9 | 144.0 | ||||||
Short-term bank debt
|
7.1 | | ||||||
$ | 654.4 | $ | 157.8 | |||||
28
Payment Due by Period | ||||||||||||||||||||
Less than | More than | |||||||||||||||||||
(In millions) | Total | 1 Year | 1-3 Years | 4-5 Years | 5 Years | |||||||||||||||
Long-term debt
|
$ | 639.4 | $ | 0.7 | $ | 37.8 | $ | 335.1 | $ | 265.8 | ||||||||||
Operating leases
|
63.7 | 14.9 | 20.8 | 13.4 | 14.6 | |||||||||||||||
Standby letters of credit
|
19.0 | 19.0 | | | | |||||||||||||||
Interest
obligations(1)
|
315.5 | 60.2 | 117.7 | 93.5 | 44.1 | |||||||||||||||
Pension and post-retirement
obligations(2)
|
443.0 | 43.4 | 87.2 | 88.3 | 224.1 | |||||||||||||||
Guarantees
|
73.1 | 6.1 | 12.2 | 12.2 | 42.6 | |||||||||||||||
Purchase obligations
|
1.8 | 1.1 | 0.4 | 0.3 | | |||||||||||||||
Total
|
$ | 1,555.5 | $ | 145.4 | $ | 276.1 | $ | 542.8 | $ | 591.2 | ||||||||||
(1) | Interest obligations are stated at the rate of interest that is defined by the debt instrument and take into effect any impact of rate swap agreements, assuming that the debt is paid at maturity. |
(2) | Pension and post-retirement obligations relate to our U.S. and international pension and other post-retirement plans. There are no minimum funding requirements in 2006 for our U.S. qualified defined benefit pension plans. Obligations are based on the plans current funded status and actuarial assumptions, and include projected benefit payments to participants through 2015. |
29
| the effect on foreign operations of currency fluctuations, tariffs, nationalization, exchange controls, limitations on foreign investment in local businesses and other political, economic and regulatory risks; | |
| changes in U.S., regional or world polymer consumption growth rates affecting PolyOnes markets; | |
| changes in global industry capacity or in the rate at which anticipated changes in industry capacity come online in the PVC, chlor-alkali, VCM or other industries in which PolyOne participates; | |
| fluctuations in raw material prices, quality and supply and in energy prices and supply, in particular fluctuations outside the normal range of industry cycles, including those related to the effects of Hurricane Katrina and Rita; | |
| production outages or material costs associated with scheduled or unscheduled maintenance programs; | |
| costs or difficulties and delays related to the operation of joint venture entities; | |
| lack of day-to-day operating control, including procurement of raw materials, of equity or joint venture affiliates; | |
| partial control over investment decisions and dividend distribution policy of the OxyVinyls partnership and other minority equity holdings of PolyOne; | |
| an inability to launch new products and/or services within PolyOnes various businesses; | |
| the possibility of further goodwill impairment; | |
| an inability to maintain any required licenses or permits; | |
| an inability to comply with any environmental laws and regulations; | |
| the cost of compliance with environmental laws and regulations, including any increased cost of complying with new or revised laws and regulations; | |
| unanticipated developments that could occur with respect to contingencies such as litigation and environmental matters, including any developments that would require any increase in our costs and/or reserves for such contingencies; | |
| an inability to achieve or delays in achieving or achievement of less than the anticipated financial benefit from initiatives related to cost reductions and employee productivity goals; | |
| a delay or inability to achieve targeted debt level reductions through divestitures and/or other means; | |
| an inability to access the revolving credit facility and/or the receivables sale facility as a result of breaching covenants due to not achieving anticipated earnings performance or for any other reason; | |
| any poor performance of the pension plan assets and any obligation to fund PolyOnes pension plan; | |
| any delay and/or inability to bring the North American Color, North American Engineered Materials and newly-formed Producer Services product groups to profitability; | |
| an inability to raise prices or sustain price increases for products; | |
| an inability to achieve anticipated earnings performance due to the divestment of a non-core business; | |
| an ability to maintain appropriate relations with unions and employees in certain locations in order to avoid disruptions of business | |
| other factors affecting PolyOnes business beyond its control, including, without limitation, changes in the general economy, changes in interest rates and changes in the rate of inflation; and | |
| other factors described in this Annual Report under Item 1A, Risk Factors. |
30
ITEM 7A. | QUANTITATIVE AND QUALITATIVE INFORMATION ABOUT MARKET RISK |
ITEM 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA |
Page | |||||
Managements Report
|
31 | ||||
Reports of Independent Registered Public Accounting Firm
|
32 | ||||
Consolidated Financial Statements:
|
|||||
Consolidated Statements of Operations
|
33 | ||||
Consolidated Balance Sheets
|
34 | ||||
Consolidated Statements of Cash Flows
|
35 | ||||
Consolidated Statements of Shareholders Equity
|
36 | ||||
Notes to Consolidated Financial Statements
|
37-61 | ||||
Financial Statement Schedules:
|
|||||
Schedule II Valuation and Qualifying Accounts
|
62 | ||||
/s/ Stephen D. Newlin Stephen D. Newlin President and Chief Executive Officer |
/s/ W. David Wilson W. David Wilson Vice President and Chief Financial Officer |
31
32
Year Ended December 31, | ||||||||||||||
(In millions, except per share data) | 2005 | 2004 | 2003 | |||||||||||
Sales
|
$ | 2,450.6 | $ | 2,267.7 | $ | 2,048.1 | ||||||||
Operating costs and expenses:
|
||||||||||||||
Cost of sales
|
2,153.5 | 1,934.2 | 1,736.9 | |||||||||||
Selling and administrative
|
178.2 | 201.9 | 244.8 | |||||||||||
Depreciation and amortization
|
50.7 | 50.9 | 57.7 | |||||||||||
Employee separation and plant phaseout
|
5.5 | (1.4 | ) | 35.7 | ||||||||||
Asset impairments
|
0.4 | 3.8 | 19.4 | |||||||||||
Environmental remediation at inactive sites
|
0.9 | 8.7 | 2.7 | |||||||||||
Loss on sale of assets
|
| 5.9 | 0.3 | |||||||||||
Income from equity affiliates and minority interest
|
(78.9 | ) | (64.7 | ) | (34.5 | ) | ||||||||
Operating income (loss)
|
140.3 | 128.4 | (14.9 | ) | ||||||||||
Interest expense
|
(68.1 | ) | (72.1 | ) | (66.6 | ) | ||||||||
Interest income
|
1.9 | 1.5 | 0.9 | |||||||||||
Other expense, net
|
(5.3 | ) | (16.5 | ) | (13.3 | ) | ||||||||
Income (loss) before income taxes and discontinued operations
|
68.8 | 41.3 | (93.9 | ) | ||||||||||
Income tax expense
|
(6.6 | ) | (13.7 | ) | (12.5 | ) | ||||||||
Income (loss) before discontinued operations
|
62.2 | 27.6 | (106.4 | ) | ||||||||||
Loss from discontinued operations and loss on sale, net of
income taxes
|
(15.3 | ) | (4.1 | ) | (144.7 | ) | ||||||||
Net income (loss)
|
$ | 46.9 | $ | 23.5 | $ | (251.1 | ) | |||||||
Earnings (loss) per common share:
|
||||||||||||||
Basic and diluted earnings (loss):
|
||||||||||||||
Before discontinued operations
|
$ | 0.68 | $ | 0.30 | $ | (1.17 | ) | |||||||
Discontinued operations
|
(0.17 | ) | (0.04 | ) | (1.59 | ) | ||||||||
Basic and diluted earnings (loss) per share
|
$ | 0.51 | $ | 0.26 | $ | (2.76 | ) | |||||||
Weighted average shares used to compute earnings per share:
|
||||||||||||||
Basic
|
91.9 | 91.6 | 91.1 | |||||||||||
Diluted
|
92.0 | 91.8 | 91.1 |
33
December 31, | |||||||||
(In millions, except per share data) | 2005 | 2004 | |||||||
ASSETS | |||||||||
Current assets
|
|||||||||
Cash and cash equivalents
|
$ | 32.8 | $ | 38.6 | |||||
Accounts receivable (less allowance of $6.4 in 2005 and $8.0 in
2004)
|
320.5 | 312.9 | |||||||
Inventories
|
191.8 | 205.3 | |||||||
Deferred income tax assets
|
20.1 | 20.1 | |||||||
Other current assets
|
27.4 | 19.5 | |||||||
Discontinued operations
|
20.9 | 23.3 | |||||||
Total current assets
|
613.5 | 619.7 | |||||||
Property, net
|
436.0 | 478.9 | |||||||
Investment in equity affiliates
|
273.9 | 263.3 | |||||||
Goodwill, net
|
315.3 | 321.0 | |||||||
Other intangible assets, net
|
10.6 | 10.1 | |||||||
Other non-current assets
|
60.0 | 59.7 | |||||||
Discontinued operations
|
6.7 | 22.1 | |||||||
Total assets
|
$ | 1,716.0 | $ | 1,774.8 | |||||
LIABILITIES AND SHAREHOLDERS EQUITY | |||||||||
Current liabilities
|
|||||||||
Short-term bank debt
|
$ | 7.1 | $ | 2.3 | |||||
Accounts payable, including amounts payable to related party
(see Note N)
|
232.6 | 225.1 | |||||||
Accrued expenses
|
82.4 | 109.0 | |||||||
Current portion of long-term debt
|
0.7 | 49.3 | |||||||
Discontinued operations
|
11.2 | 13.8 | |||||||
Total current liabilities
|
334.0 | 399.5 | |||||||
Long-term debt
|
638.7 | 640.5 | |||||||
Post-retirement benefits other than pensions
|
107.9 | 113.9 | |||||||
Other non-current liabilities including pensions
|
214.3 | 233.7 | |||||||
Minority interest in consolidated subsidiaries
|
5.4 | 6.8 | |||||||
Total liabilities
|
1,300.3 | 1,394.4 | |||||||
Commitments and Contingencies (see Note N)
|
|||||||||
Shareholders equity
|
|||||||||
Preferred stock, 40.0 shares authorized, no shares issued
|
| | |||||||
Common stock, $0.01 par, 400.0 shares authorized,
122.2 shares issued in 2005 and 2004
|
1.2 | 1.2 | |||||||
Additional paid-in capital
|
1,066.4 | 1,067.2 | |||||||
Retained deficit
|
(162.0 | ) | (208.9 | ) | |||||
Common stock held in treasury, 30.3 shares in 2005 and
30.5 shares in 2004
|
(337.1 | ) | (339.0 | ) | |||||
Accumulated other comprehensive loss
|
(152.8 | ) | (140.1 | ) | |||||
Total shareholders equity
|
415.7 | 380.4 | |||||||
Total liabilities and shareholders equity
|
$ | 1,716.0 | $ | 1,774.8 | |||||
34
Year Ended December 31, | ||||||||||||||
(In millions) | 2005 | 2004 | 2003 | |||||||||||
(revised | (revised | |||||||||||||
see note C) | see note C) | |||||||||||||
Operating activities
|
||||||||||||||
Net income (loss)
|
$ | 46.9 | $ | 23.5 | $ | (251.1 | ) | |||||||
Adjustments to reconcile net income (loss) to net cash provided
(used) by operating activities:
|
||||||||||||||
Employee separation and plant phaseout charge (benefit)
|
5.5 | (1.4 | ) | 35.7 | ||||||||||
Cash payments for employee separation and plant phaseout
|
(3.6 | ) | (23.3 | ) | (39.0 | ) | ||||||||
Asset impairment charges
|
0.4 | 3.8 | 19.4 | |||||||||||
Charges for environmental remediation at inactive sites
|
0.9 | 8.7 | 2.7 | |||||||||||
Cash payments for environmental remediation at inactive sites
|
(8.7 | ) | (1.6 | ) | (2.8 | ) | ||||||||
Depreciation and amortization
|
50.7 | 50.9 | 57.7 | |||||||||||
Loss on sale of assets
|
| 5.9 | 0.3 | |||||||||||
Loss on disposition of discontinued businesses and related plant
phaseout charge
|
15.6 | 28.8 | 144.9 | |||||||||||
Companies carried at equity and minority interest:
|
||||||||||||||
Income from equity affiliates
|
(78.9 | ) | (64.7 | ) | (34.5 | ) | ||||||||
Dividends and distributions received
|
67.4 | 51.5 | 24.7 | |||||||||||
Provision for deferred income taxes
|
2.0 | 0.7 | 4.7 | |||||||||||
Changes in assets and liabilities:
|
||||||||||||||
Accounts receivable
|
(23.6 | ) | (21.7 | ) | 5.5 | |||||||||
Inventories
|
9.3 | 1.5 | 25.3 | |||||||||||
Accounts payable
|
13.0 | 22.2 | (29.9 | ) | ||||||||||
Increase (decrease) in sale of accounts receivable
|
7.9 | (70.7 | ) | (89.2 | ) | |||||||||
Accrued expenses and other
|
(42.9 | ) | (41.9 | ) | (50.5 | ) | ||||||||
Net cash provided by discontinued operations
|
1.8 | 5.9 | 6.7 | |||||||||||
Net cash provided (used) by operating activities
|
63.7 | (21.9 | ) | (169.4 | ) | |||||||||
Investing activities
|
||||||||||||||
Capital expenditures
|
(32.1 | ) | (23.9 | ) | (29.4 | ) | ||||||||
Return of capital by equity affiliates, net
|
| 8.3 | 3.9 | |||||||||||
Business acquisitions, net of cash acquired
|
(2.7 | ) | (6.7 | ) | (15.8 | ) | ||||||||
Proceeds from sale of discontinued business, net
|
| 101.5 | | |||||||||||
Proceeds from sale of assets
|
12.3 | 32.2 | 27.7 | |||||||||||
Net cash used by discontinued operations
|
(1.7 | ) | (4.6 | ) | (5.4 | ) | ||||||||
Net cash provided (used) by investing activities
|
(24.2 | ) | 106.8 | (19.0 | ) | |||||||||
Financing activities
|
||||||||||||||
Change in short-term debt
|
4.8 | 1.2 | 0.4 | |||||||||||
Repayment of long-term debt
|
(49.0 | ) | (94.9 | ) | (90.1 | ) | ||||||||
Issuance of long-term debt
|
| | 300.0 | |||||||||||
Debt issuance costs
|
| (0.4 | ) | (15.0 | ) | |||||||||
Termination of interest rate swap agreements
|
| (0.3 | ) | (2.6 | ) | |||||||||
Proceeds from the exercise of stock options
|
0.5 | 0.3 | | |||||||||||
Net cash provided (used) by financing activities
|
(43.7 | ) | (94.1 | ) | 192.7 | |||||||||
Effect of exchange rate changes on cash
|
(1.6 | ) | (0.9 | ) | 3.0 | |||||||||
Increase (decrease) in cash and cash equivalents
|
(5.8 | ) | (10.1 | ) | 7.3 | |||||||||
Cash and cash equivalents at beginning of year
|
38.6 | 48.7 | 41.4 | |||||||||||
Cash and cash equivalents at end of year
|
$ | 32.8 | $ | 38.6 | $ | 48.7 | ||||||||
35
Accumulated | |||||||||||||||||||||||||||||||||||||
Common | Additional | Retained | Common | Share | Other | ||||||||||||||||||||||||||||||||
(In millions, except per share | Common | Shares Held | Common | Paid-In | Earnings | Stock Held | Ownership | Comprehensive | |||||||||||||||||||||||||||||
data; shares in thousands) | Shares | in Treasury | Total | Stock | Capital | (Deficit) | in Treasury | Trust | Income (Loss) | ||||||||||||||||||||||||||||
Balance December 31, 2002
|
122,192 | 30,517 | $ | 579.7 | $ | 1.2 | $ | 1,069.5 | $ | 18.7 | $ | (341.1 | ) | $ | (1.8 | ) | $ | (166.8 | ) | ||||||||||||||||||
Comprehensive income (loss):
|
|||||||||||||||||||||||||||||||||||||
Net loss
|
(251.1 | ) | (251.1 | ) | |||||||||||||||||||||||||||||||||
Translation adjustment
|
26.7 | 26.7 | |||||||||||||||||||||||||||||||||||
Adjustment of minimum pension liability, net of tax
|
9.1 | 9.1 | |||||||||||||||||||||||||||||||||||
Total comprehensive loss:
|
(215.3 | ) | |||||||||||||||||||||||||||||||||||
Stock-based compensation and benefits and exercise of options
|
(92 | ) | 2.4 | (0.9 | ) | 1.3 | 0.6 | 1.4 | |||||||||||||||||||||||||||||
Adjustment to market value
|
| 0.1 | (0.1 | ) | |||||||||||||||||||||||||||||||||
Balance December 31, 2003
|
122,192 | 30,425 | $ | 366.8 | $ | 1.2 | $ | 1,068.7 | $ | (232.4 | ) | $ | (339.8 | ) | $ | (1.3 | ) | $ | (129.6 | ) | |||||||||||||||||
Comprehensive income:
|
|||||||||||||||||||||||||||||||||||||
Net income
|
23.5 | 23.5 | |||||||||||||||||||||||||||||||||||
Translation adjustment
|
7.9 | 7.9 | |||||||||||||||||||||||||||||||||||
Adjustment of minimum pension liability, net of tax
|
(19.9 | ) | (19.9 | ) | |||||||||||||||||||||||||||||||||
Total comprehensive income:
|
11.5 | ||||||||||||||||||||||||||||||||||||
Stock-based compensation and benefits and exercise of options
|
55 | 2.1 | (1.5 | ) | 0.8 | 1.3 | 1.5 | ||||||||||||||||||||||||||||||
Balance December 31, 2004
|
122,192 | 30,480 | $ | 380.4 | $ | 1.2 | $ | 1,067.2 | $ | (208.9 | ) | $ | (339.0 | ) | $ | | $ | (140.1 | ) | ||||||||||||||||||
Comprehensive income:
|
|||||||||||||||||||||||||||||||||||||
Net income
|
46.9 | 46.9 | |||||||||||||||||||||||||||||||||||
Translation adjustment
|
(9.3 | ) | (9.3 | ) | |||||||||||||||||||||||||||||||||
Adjustment of minimum pension liability, net of tax
|
(2.4 | ) | (2.4 | ) | |||||||||||||||||||||||||||||||||
Total comprehensive income:
|
35.2 | ||||||||||||||||||||||||||||||||||||
Stock-based compensation and benefits and exercise of options
|
(225 | ) | 0.1 | (0.8 | ) | 1.9 | (1.0 | ) | |||||||||||||||||||||||||||||
Balance December 31, 2005
|
122,192 | 30,255 | $ | 415.7 | $ | 1.2 | $ | 1,066.4 | $ | (162.0 | ) | $ | (337.1 | ) | $ | | $ | (152.8 | ) | ||||||||||||||||||
36
Note A | DESCRIPTION OF BUSINESS |
Note B | DISCONTINUED OPERATIONS |
37
(In millions) | 2005 | 2004 | 2003 | ||||||||||
Sales:
|
|||||||||||||
Elastomers and Performance Additives
|
$ | | $ | 220.1 | $ | 348.1 | |||||||
Engineered Films
|
119.6 | 125.7 | 139.3 | ||||||||||
$ | 119.6 | $ | 345.8 | $ | 487.4 | ||||||||
Pre-tax income (loss) from operations:
|
|||||||||||||
Elastomers and Performance Additives
|
$ | | $ | 17.2 | $ | 3.5 | |||||||
Engineered Films
|
0.5 | 0.6 | (27.9 | ) | |||||||||
0.5 | 17.8 | (24.4 | ) | ||||||||||
Pre-tax loss on disposition of businesses:
|
|||||||||||||
Elastomers and Performance Additives
|
(0.7 | ) | (17.0 | ) | (92.6 | ) | |||||||
Engineered Films
|
(15.1 | ) | (4.3 | ) | (26.5 | ) | |||||||
(15.3 | ) | (3.5 | ) | (143.5 | ) | ||||||||
Income tax expense, net of valuation allowance
|
| (0.6 | ) | (1.2 | ) | ||||||||
Loss from discontinued operations
|
$ | (15.3 | ) | $ | (4.1 | ) | $ | (144.7 | ) | ||||
Note C | SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES |
38
39
2005 | 2004 | 2003 | ||||||||||
Risk-free interest rate
|
3.8 | % | 4.1 | % | 3.6 | % | ||||||
Expected dividend yield
|
0.0 | % | 0.0 | % | 0.0 | % | ||||||
Expected lives
|
5 years | 7 years | 7 years | |||||||||
Expected volatility
|
42.0 | % | 42.3 | % | 43.8 | % |
For the Years Ended December 31, | |||||||||||||
(In millions, except per share data) | 2005 | 2004 | 2003 | ||||||||||
Net income (loss), as reported
|
$ | 46.9 | $ | 23.5 | $ | (251.1 | ) | ||||||
Add: Total stock-based employee compensation (benefit) expense
included in reported net income (loss), net of tax
|
(0.6 | ) | 2.7 | 1.4 | |||||||||
Deduct: Total stock-based employee compensation expense
determined under fair value-based method for all awards, net of
tax
|
(4.1 | ) | (4.3 | ) | (5.3 | ) | |||||||
Pro forma net income (loss)
|
$ | 42.2 | $ | 21.9 | $ | (255.0 | ) | ||||||
Earnings (loss) per common share:
|
|||||||||||||
Basic and diluted as reported
|
$ | 0.51 | $ | 0.26 | $ | (2.76 | ) | ||||||
Basic and diluted pro forma
|
$ | 0.46 | $ | 0.24 | $ | (2.80 | ) |
40
Note D | GOODWILL AND INTANGIBLE ASSETS |
Performance | ||||||||||||
(In millions) | Plastics | Distribution | Total | |||||||||
January 1, 2004
|
$ | 332.9 | $ | 1.1 | $ | 334.0 | ||||||
Business acquisition
|
1.8 | 0.5 | 2.3 | |||||||||
Business divestiture
|
(9.0 | ) | | (9.0 | ) | |||||||
Reduction of acquired tax accrual
|
(6.1 | ) | | (6.1 | ) | |||||||
Translation adjustment
|
(0.2 | ) | | (0.2 | ) | |||||||
December 31, 2004
|
$ | 319.4 | $ | 1.6 | $ | 321.0 | ||||||
Business acquisition
|
1.0 | | 1.0 | |||||||||
Reduction of acquired tax accrual
|
(6.7 | ) | | (6.7 | ) | |||||||
December 31, 2005
|
$ | 313.7 | $ | 1.6 | $ | 315.3 | ||||||
41
42
As of December 31, 2005 | ||||||||||||||||
Acquisition | Accumulated | Currency | ||||||||||||||
(In millions) | Cost | Amortization | Translation | Net | ||||||||||||
Non-contractual customer relationships
|
$ | 8.6 | $ | (5.6 | ) | $ | | $ | 3.0 | |||||||
Sales contract
|
9.6 | (8.4 | ) | | 1.2 | |||||||||||
Patents, technology and other
|
7.3 | (2.0 | ) | 1.1 | 6.4 | |||||||||||
Total
|
$ | 25.5 | $ | (16.0 | ) | $ | 1.1 | $ | 10.6 | |||||||
As of December 31, 2004 | ||||||||||||||||
Acquisition | Accumulated | Currency | ||||||||||||||
(In millions) | Cost | Amortization | Translation | Net | ||||||||||||
Non-contractual customer relationships
|
$ | 8.6 | $ | (4.4 | ) | $ | | $ | 4.2 | |||||||
Sales contract
|
9.6 | (7.7 | ) | | 1.9 | |||||||||||
Patents, technology and other
|
4.1 | (1.2 | ) | 1.1 | 4.0 | |||||||||||
Total
|
$ | 22.3 | $ | (13.3 | ) | $ | 1.1 | $ | 10.1 | |||||||
(In millions) | 2005 | 2004 | 2003 | |||||||||
Customer contract lower profit expectations
|
| 3.3 | | |||||||||
Customer lists lower profit expectations
|
| | 4.3 | |||||||||
Technology investment deemed to be not marketable
|
| | 0.7 |
Note E | EMPLOYEE SEPARATION AND PLANT PHASEOUT |
43
Employee Separation | Plant Phaseout Costs | ||||||||||||||||||||
Number of | Cash | Asset | |||||||||||||||||||
(In millions, except employee numbers) | Employees | Costs | Closure | Writedowns | Total | ||||||||||||||||
January 2003 reduction of staff personnel
|
|||||||||||||||||||||
Balance at January 1, 2003
|
| $ | | $ | | $ | | $ | | ||||||||||||
Continuing operations charge
|
400 | 18.3 | 18.3 | ||||||||||||||||||
Discontinued operations charge
|
2.4 | 2.4 | |||||||||||||||||||
Utilized 2003
|
(400 | ) | (19.2 | ) | (19.2 | ) | |||||||||||||||
Balance at December 31, 2003
|
| $ | 1.5 | $ | | $ | | $ | 1.5 | ||||||||||||
Continuing operations benefit
|
(0.5 | ) | (0.5 | ) | |||||||||||||||||
Utilized 2004
|
(1.0 | ) | (1.0 | ) | |||||||||||||||||
Balance at December 31, 2004
|
| $ | | $ | | $ | | $ | | ||||||||||||
Balance at December 31, 2005
|
| $ | | $ | | $ | | $ | | ||||||||||||
Employee Separation | Plant Phaseout Costs | ||||||||||||||||||||
Number of | Cash | Asset | |||||||||||||||||||
(In millions, except employee numbers) | Employees | Costs | Closure | Writedowns | Total | ||||||||||||||||
Performance Plastics restructuring announced in 2001
|
|||||||||||||||||||||
Balance at January 1, 2003
|
40 | $ | 13.5 | $ | 1.1 | $ | | $ | 14.6 | ||||||||||||
Continuing operations charge (benefit)
|
(3.6 | ) | 0.3 | 1.1 | (2.2 | ) | |||||||||||||||
Utilized 2003
|
(40 | ) | (9.0 | ) | (1.3 | ) | (1.1 | ) | (11.4 | ) | |||||||||||
Balance at December 31, 2003
|
| $ | 0.9 | $ | 0.1 | $ | | $ | 1.0 | ||||||||||||
Continuing operations benefit
|
(0.9 | ) | (0.1 | ) | (0.3 | ) | (1.3 | ) | |||||||||||||
Utilized 2004
|
0.3 | 0.3 | |||||||||||||||||||
Balance at December 31, 2004
|
| $ | | $ | | $ | | $ | | ||||||||||||
Balance at December 31, 2005
|
| $ | | $ | | $ | | $ | | ||||||||||||
44
Employee Separation | Plant Phaseout Costs | ||||||||||||||||||||
Number of | Cash | Asset | |||||||||||||||||||
(In millions, except employee numbers) | Employees | Costs | Closure | Writedowns | Total | ||||||||||||||||
Closure and exit of Engineered Films manufacturing plants
|
|||||||||||||||||||||
Balance at January 1, 2003
|
| $ | | $ | | $ | | $ | | ||||||||||||
Discontinued operations charge
|
199 | 4.8 | 3.2 | 7.1 | 15.1 | ||||||||||||||||
Utilized 2003
|
(82 | ) | (2.2 | ) | (0.9 | ) | (7.1 | ) | (10.2 | ) | |||||||||||
Balance at December 31, 2003
|
117 | $ | 2.6 | $ | 2.3 | $ | | $ | 4.9 | ||||||||||||
Discontinued operations charge
|
3.6 | (0.1 | ) | 3.5 | |||||||||||||||||
Utilized 2004
|
(117 | ) | (5.2 | ) | (1.4 | ) | (6.6 | ) | |||||||||||||
Balance at December 31, 2004
|
| $ | 1.0 | $ | 0.8 | $ | | $ | 1.8 | ||||||||||||
Discontinued operations benefit
|
(0.2 | ) | (0.2 | ) | |||||||||||||||||
Utilized 2005
|
(0.8 | ) | (0.8 | ) | (1.6 | ) | |||||||||||||||
Balance at December 31, 2005
|
| $ | | $ | | $ | | $ | | ||||||||||||
Employee Separation | Plant Phaseout Costs | ||||||||||||||||||||
Number of | Cash | Asset | |||||||||||||||||||
(In millions, except employee numbers) | Employees | Costs | Closure | Writedowns | Total | ||||||||||||||||
Wynne, Arkansas and Deforest, Wisconsin production facility
closures
|
|||||||||||||||||||||
Balance at January 1, 2003
|
| $ | | $ | | $ | | $ | | ||||||||||||
Discontinued operations charge
|
137 | 1.6 | 5.5 | 7.1 | |||||||||||||||||
Utilized 2003
|
(5.5 | ) | (5.5 | ) | |||||||||||||||||
Balance at December 31, 2003
|
137 | $ | 1.6 | $ | | $ | | $ | 1.6 | ||||||||||||
Discontinued operations charge
|
1.0 | 2.5 | 3.5 | ||||||||||||||||||
Utilized 2004
|
(137 | ) | (2.6 | ) | (2.5 | ) | (5.1 | ) | |||||||||||||
Balance at December 31, 2004
|
| $ | | $ | | $ | | $ | | ||||||||||||
Balance at December 31, 2005
|
| $ | | $ | | $ | | $ | | ||||||||||||
Employee Separation | Plant Phaseout Costs | ||||||||||||||||||||
Number of | Cash | Asset | |||||||||||||||||||
(In millions, except employee numbers) | Employees | Costs | Closure | Writedowns | Total | ||||||||||||||||
June 2003 closure of Ft. Worth, Texas color additives
plant
|
|||||||||||||||||||||
Balance at January 1, 2003
|
| $ | | $ | | $ | | $ | | ||||||||||||
Continuing operations charge
|
32 | 0.5 | 0.4 | 2.7 | 3.6 | ||||||||||||||||
Utilized 2003
|
(32 | ) | (0.5 | ) | (0.4 | ) | (2.7 | ) | (3.6 | ) | |||||||||||
Balance at December 31, 2003
|
| $ | | $ | | $ | | $ | | ||||||||||||
Continuing operations charge
|
0.6 | 0.6 | |||||||||||||||||||
Utilized 2004
|
(0.6 | ) | (0.6 | ) | |||||||||||||||||
Balance at December 31, 2004
|
| $ | | $ | | $ | | $ | | ||||||||||||
Balance at December 31, 2005
|
| $ | | $ | | $ | | $ | | ||||||||||||
45
Employee Separation | Plant Phaseout Costs | ||||||||||||||||||||
Number of | Cash | Asset | |||||||||||||||||||
(In millions, except employee numbers) | Employees | Costs | Closure | Writedowns | Total | ||||||||||||||||
Mexico & North America administrative staff
reductions
|
|||||||||||||||||||||
Balance at January 1, 2003
|
| $ | | $ | | $ | | $ | | ||||||||||||
Continuing operations charge
|
340 | 12.9 | 2.6 | 0.5 | 16.0 | ||||||||||||||||
Discontinued operations charge
|
1.2 | 1.2 | |||||||||||||||||||
Utilized 2003
|
(189 | ) | (5.1 | ) | (0.4 | ) | (0.5 | ) | (6.0 | ) | |||||||||||
Balance at December 31, 2003
|
151 | $ | 9.0 | $ | 2.2 | $ | | $ | 11.2 | ||||||||||||
Continuing operations benefit
|
(0.2 | ) | (0.2 | ) | |||||||||||||||||
Discontinued operations charge
|
0.5 | 0.5 | |||||||||||||||||||
Utilized 2004
|
(151 | ) | (8.5 | ) | (1.5 | ) | (10.0 | ) | |||||||||||||
Balance at December 31, 2004
|
| $ | 0.8 | $ | 0.7 | $ | | $ | 1.5 | ||||||||||||
Continuing operations charge
|
2.5 | 2.5 | |||||||||||||||||||
Utilized 2005
|
(0.8 | ) | (0.7 | ) | (2.5 | ) | (4.0 | ) | |||||||||||||
Balance at December 31, 2005
|
| $ | | $ | | $ | | $ | | ||||||||||||
Employee Separation | Plant Phaseout Costs | ||||||||||||||||||||
Number of | Cash | Asset | |||||||||||||||||||
(In millions, except employee numbers) | Employees | Costs | Closure | Writedowns | Total | ||||||||||||||||
Executive severance
|
|||||||||||||||||||||
Balance at December 31, 2004
|
| $ | | $ | | $ | | $ | | ||||||||||||
Continuing operations charge
|
1 | 2.5 | 2.5 | ||||||||||||||||||
Utilized 2005
|
(1 | ) | | ||||||||||||||||||
Balance at December 31, 2005
|
| $ | 2.5 | $ | | $ | | $ | 2.5 | ||||||||||||
Employee Separation | Plant Phaseout Costs | ||||||||||||||||||||
Number of | Cash | Asset | |||||||||||||||||||
(In millions, except employee numbers) | Employees | Costs | Closure | Writedowns | Total | ||||||||||||||||
Closure and exit of Manchester, England Color Additives
facility
|
|||||||||||||||||||||
Balance at December 31, 2004
|
| $ | | $ | | $ | | $ | | ||||||||||||
Continuing operations charge
|
44 | 0.5 | 0.5 | ||||||||||||||||||
Utilized 2005
|
(22 | ) | (0.5 | ) | (0.5 | ) | |||||||||||||||
Balance at December 31, 2005
|
22 | $ | | $ | | $ | | $ | | ||||||||||||
46
Employee Separation | Plant Phaseout Costs | ||||||||||||||||||||
Number of | Cash | Asset | |||||||||||||||||||
(In millions, except employee numbers) | Employees | Costs | Closure | Writedowns | Total | ||||||||||||||||
Total
|
|||||||||||||||||||||
Balance at January 1, 2003
|
40 | $ | 13.5 | $ | 1.1 | $ | | $ | 14.6 | ||||||||||||
Continuing operations charge
|
772 | 28.1 | 3.3 | 4.3 | 35.7 | ||||||||||||||||
Discontinued operations charge
|
336 | 10.0 | 3.2 | 12.6 | 25.8 | ||||||||||||||||
Utilized 2003
|
(743 | ) | (36.0 | ) | (3.0 | ) | (16.9 | ) | (55.9 | ) | |||||||||||
Balance at December 31, 2003
|
405 | $ | 15.6 | $ | 4.6 | $ | | $ | 20.2 | ||||||||||||
Continuing operations
|
(1.0 | ) | (0.1 | ) | (0.3 | ) | (1.4 | ) | |||||||||||||
Discontinued operations
|
5.1 | 2.4 | 7.5 | ||||||||||||||||||
Utilized 2004
|
(405 | ) | (17.9 | ) | (5.4 | ) | 0.3 | (23.0 | ) | ||||||||||||
Balance at December 31, 2004
|
| $ | 1.8 | $ | 1.5 | $ | | $ | 3.3 | ||||||||||||
Continuing operations
|
45 | 3.0 | 2.5 | 5.5 | |||||||||||||||||
Discontinued operations
|
(0.2 | ) | (0.2 | ) | |||||||||||||||||
Utilized 2005
|
(23 | ) | (2.1 | ) | (1.5 | ) | (2.5 | ) | (6.1 | ) | |||||||||||
Balance at December 31, 2005
|
22 | $ | 2.5 | $ | | $ | | $ | 2.5 | ||||||||||||
Note F | Financial Information of Equity Affiliates |
(In millions) | 2005 | 2004 | 2003 | |||||||||||
OxyVinyls:
|
||||||||||||||
Net sales
|
$ | 2,502.0 | $ | 2,272.5 | $ | 1,760.4 | ||||||||
Operating income
|
$ | 195.8 | $ | 267.1 | $ | 117.7 | ||||||||
Partnership income as reported by OxyVinyls
|
$ | 129.9 | $ | 199.8 | $ | 92.4 | ||||||||
PolyOnes ownership of OxyVinyls
|
24 | % | 24 | % | 24 | % | ||||||||
PolyOnes proportionate share of OxyVinyls earnings
|
31.2 | 48.0 | 22.2 | |||||||||||
Amortization of the difference between PolyOnes investment
and its underlying share of OxyVinyls equity
|
0.6 | 0.6 | 0.6 | |||||||||||
Earnings of equity affiliate recorded by PolyOne
|
$ | 31.8 | $ | 48.6 | $ | 22.8 | ||||||||
Current assets
|
$ | 467.3 | $ | 391.5 | ||||||||||
Non-current assets
|
1,234.8 | 1,368.3 | ||||||||||||
Total assets
|
1,702.1 | 1,759.8 | ||||||||||||
Current liabilities
|
276.0 | 244.3 | ||||||||||||
Non-current liabilities
|
376.0 | 482.8 | ||||||||||||
Total liabilities
|
652.0 | 727.1 | ||||||||||||
Partnership capital
|
$ | 1,050.1 | $ | 1,032.7 | ||||||||||
(In millions) | 2005 | 2004 | 2003 | |||||||||||
SunBelt:
|
||||||||||||||
Net sales
|
$ | 167.0 | $ | 105.8 | $ | 97.0 | ||||||||
Operating income
|
$ | 92.2 | $ | 35.6 | $ | 31.9 | ||||||||
Partnership income as reported by SunBelt
|
$ | 81.3 | $ | 23.5 | $ | 18.8 | ||||||||
PolyOnes ownership of SunBelt
|
50 | % | 50 | % | 50 | % | ||||||||
Earnings of equity affiliate recorded by PolyOne
|
$ | 40.7 | $ | 11.7 | $ | 9.4 | ||||||||
Current assets
|
$ | 28.4 | $ | 18.9 | ||||||||||
Non-current assets
|
120.5 | 125.5 | ||||||||||||
Total assets
|
148.9 | 144.4 | ||||||||||||
Current liabilities
|
19.4 | 18.0 | ||||||||||||
Non-current liabilities
|
134.1 | 146.3 | ||||||||||||
Total liabilities
|
153.5 | 164.3 | ||||||||||||
Partnership deficit
|
$ | (4.6 | ) | $ | (19.9 | ) | ||||||||
47
(In millions) | 2005 | 2004 | |||||||
Net sales
|
$ | 127.0 | $ | 116.0 | |||||
Operating income
|
$ | 14.4 | $ | 12.8 | |||||
Net income
|
$ | 12.0 | $ | 11.3 | |||||
Current assets
|
$ | 34.9 | $ | 33.3 | |||||
Non-current assets
|
31.1 | 35.5 | |||||||
Total assets
|
$ | 66.0 | $ | 68.8 | |||||
Current liabilities
|
$ | 29.7 | $ | 29.7 | |||||
Non-current liabilities
|
2.8 | 1.7 | |||||||
Total liabilities
|
$ | 32.5 | $ | 31.4 | |||||
Note G | FINANCING ARRANGEMENTS |
(In millions) | 2005 | 2004 | ||||||
6.875% debentures due 2005
|
$ | | $ | 29.2 | ||||
10.625% senior notes due 2010
|
300.0 | 300.0 | ||||||
8.875% senior notes due 2012
|
198.9 | 198.7 | ||||||
7.500% debentures due 2015
|
50.0 | 50.0 | ||||||
Medium-term notes interest rates from 6.52% to 7.16%
with a weighted average rate of 6.83% and 6.82% at
December 31, 2005 and 2004, respectively due
between 2005 and 2011
|
90.5 | 110.3 | ||||||
Colombian peso denominated notes, interest rate at 11.46%, due
2005
|
| 1.5 | ||||||
Bank borrowings
|
| 0.1 | ||||||
Total long-term debt
|
$ | 639.4 | $ | 689.8 | ||||
Less current portion
|
0.7 | 49.3 | ||||||
Total long-term debt, net of current portion
|
$ | 638.7 | $ | 640.5 | ||||
48
Effective | Effective | |||||||
Interest | Interest | |||||||
Rate at | Rate at | |||||||
December 31, | December 31, | |||||||
2005 | 2004 | |||||||
6.875% debentures due in 2005
|
| 4.75 | % | |||||
$119.25 million of medium-term notes with a
weighted-average interest rate of 6.82%
|
| 5.40 | % | |||||
$100.75 million of medium-term notes with a
weighted-average interest rate of 6.83%
|
6.9 | % | |
Note H | LEASING ARRANGEMENTS |
Note I | SALE OF ACCOUNTS RECEIVABLE |
(In millions) | 2005 | 2004 | ||||||
Trade accounts receivable
|
$ | 139.6 | $ | 151.8 | ||||
Retained interest in securitized accounts receivable
|
187.3 | 169.1 | ||||||
Allowance for doubtful accounts
|
(6.4 | ) | (8.0 | ) | ||||
$ | 320.5 | $ | 312.9 | |||||
Note J | INVENTORIES |
December 31, | December 31, | ||||||||
(In millions) | 2005 | 2004 | |||||||
At FIFO or average cost, which approximates current cost:
|
|||||||||
Finished products and in process
|
$ | 155.0 | $ | 146.4 | |||||
Raw materials and supplies
|
86.8 | 99.2 | |||||||
241.8 | 245.6 | ||||||||
Reserve to reduce certain inventories to LIFO cost basis
|
(50.0 | ) | (40.3 | ) | |||||
$ | 191.8 | $ | 205.3 | ||||||
Percentage valued by the LIFO method
|
39 | % | 42 | % |
49
Note K | PROPERTY |
December 31, | December 31, | ||||||||
(In millions) | 2005 | 2004 | |||||||
Land and land improvements
|
$ | 40.6 | $ | 46.7 | |||||
Buildings
|
253.4 | 254.8 | |||||||
Machinery and equipment
|
827.5 | 834.4 | |||||||
1,121.5 | 1,135.9 | ||||||||
Less accumulated depreciation and amortization
|
(685.5 | ) | (657.0 | ) | |||||
$ | 436.0 | $ | 478.9 | ||||||
Note L | OTHER BALANCE SHEET LIABILITIES |
Accrued Expenses | Non-current Liabilities | |||||||||||||||
December 31, | December 31, | |||||||||||||||
(In millions) | 2005 | 2004 | 2005 | 2004 | ||||||||||||
Employment costs
|
$ | 39.4 | $ | 48.1 | $ | 12.8 | $ | 13.7 | ||||||||
Environmental
|
7.3 | 7.9 | 47.9 | 56.6 | ||||||||||||
Taxes
|
8.2 | 13.8 | | | ||||||||||||
Post-retirement benefits
|
8.9 | 11.4 | | | ||||||||||||
Interest
|
7.7 | 7.9 | | | ||||||||||||
Pension
|
4.8 | 5.5 | 135.4 | 120.1 | ||||||||||||
Employee separation and plant phaseout
|
2.5 | 2.6 | | 0.7 | ||||||||||||
Insurance accruals
|
0.1 | 1.0 | 1.8 | 6.2 | ||||||||||||
Other
|
3.5 | 10.8 | 16.4 | 36.4 | ||||||||||||
$ | 82.4 | $ | 109.0 | $ | 214.3 | $ | 233.7 | |||||||||
Note M | EMPLOYEE BENEFIT PLANS |
50
Pension Benefits | Health Care Benefits | ||||||||||||||||
(In millions) | 2005 | 2004 | 2005 | 2004 | |||||||||||||
Change in benefit obligation:
|
|||||||||||||||||
Benefit obligation beginning of year
|
$ | 526.2 | $ | 494.9 | $ | 112.5 | $ | 167.5 | |||||||||
Service cost
|
1.3 | 1.1 | 0.4 | 0.5 | |||||||||||||
Interest cost
|
28.9 | 29.6 | 5.9 | 8.2 | |||||||||||||
Participant contributions
|
| | 4.6 | 3.7 | |||||||||||||
Benefits paid
|
(36.2 | ) | (35.2 | ) | (16.9 | ) | (19.2 | ) | |||||||||
Acquired businesses and plan amendments
|
7.9 | 10.3 | (8.8 | ) | (44.4 | ) | |||||||||||
Change in discount rate and other
|
8.5 | 25.5 | 4.9 | (3.8 | ) | ||||||||||||
Benefit obligation end of year
|
$ | 536.6 | $ | 526.2 | $ | 102.6 | $ | 112.5 | |||||||||
Projected salary increases
|
26.1 | 22.4 | | | |||||||||||||
Accumulated benefit obligation
|
$ | 510.5 | $ | 503.8 | $ | 102.6 | $ | 112.5 | |||||||||
Change in plan assets:
|
|||||||||||||||||
Plan assets beginning of year
|
$ | 377.6 | $ | 309.0 | $ | | $ | | |||||||||
Actual return on plan assets
|
23.9 | 27.0 | | | |||||||||||||
Company contributions
|
5.5 | 73.6 | 12.3 | 15.5 | |||||||||||||
Plan participants contributions
|
| | 4.6 | 3.7 | |||||||||||||
Benefits paid
|
(36.2 | ) | (35.2 | ) | (16.9 | ) | (19.2 | ) | |||||||||
Other
|
(0.8 | ) | 3.2 | | | ||||||||||||
Plan assets end of year
|
$ | 370.0 | $ | 377.6 | $ | | $ | | |||||||||
Funded status:
|
|||||||||||||||||
Projected benefit obligation in excess of plan assets
|
$ | (166.6 | ) | $ | (148.6 | ) | $ | (102.6 | ) | $ | (112.5 | ) | |||||
Unrecognized prior service cost
|
(0.6 | ) | (0.7 | ) | (47.6 | ) | (42.7 | ) | |||||||||
Unrecognized net actuarial loss
|
196.2 | 190.8 | 33.4 | 29.9 | |||||||||||||
Net amount recognized
|
$ | 29.0 | $ | 41.5 | $ | (116.8 | ) | $ | (125.3 | ) | |||||||
Pension Benefits | Health Care Benefits | |||||||||||||||
(In millions) | 2005 | 2004 | 2005 | 2004 | ||||||||||||
Accrued benefit cost, net
|
$ | (140.2 | ) | $ | (125.6 | ) | $ | (116.8 | ) | $ | (125.3 | ) | ||||
Intangible assets
|
0.1 | 0.2 | | | ||||||||||||
Minimum Pension liability included in accumulated other
comprehensive income
|
169.1 | 166.9 | | | ||||||||||||
Net amount recognized
|
$ | 29.0 | $ | 41.5 | $ | (116.8 | ) | $ | (125.3 | ) | ||||||
51
Pension Benefits | ||||||||
(In millions) | 2005 | 2004 | ||||||
Projected benefit obligation
|
$ | 534.2 | $ | 523.3 | ||||
Accumulated benefit obligation
|
508.1 | 501.2 | ||||||
Fair value of plan assets
|
366.6 | 374.2 |
Pension Benefits | Health Care Benefits | |||||||||||||||||||||||||
2005 | 2004 | 2003 | 2005 | 2004 | 2003 | |||||||||||||||||||||
Weighted-average assumptions used to determine benefit
obligation at December 31:
|
||||||||||||||||||||||||||
Discount rate
|
5.66 | % | 5.58 | % | 6.25 | % | 5.56 | % | 5.43 | % | 6.25 | % | ||||||||||||||
Rate of compensation increase
|
3.5 | % | 3.5 | % | 3.5 | % | | | | |||||||||||||||||
Assumed health care cost trend rates at December 31:
|
||||||||||||||||||||||||||
Health care cost trend rate assumed for next year
|
| | | 11 | % | 11 | % | 11 | % | |||||||||||||||||
Rate to which the cost trend rate is assumed to decline (the
ultimate trend rate)
|
| | | 5.25 | % | 5.25 | % | 5.25 | % | |||||||||||||||||
Year that the rate reaches the ultimate trend rate
|
| | | 2012 | 2011 | 2010 |
Pension Benefits | Health Care Benefits | ||||||||||||||||||||||||
(Dollars in millions) | 2005 | 2004 | 2003 | 2005 | 2004 | 2003 | |||||||||||||||||||
Components of net periodic benefit costs:
|
|||||||||||||||||||||||||
Service cost
|
$ | 1.3 | $ | 1.1 | $ | 1.4 | $ | 0.4 | $ | 0.5 | $ | 0.8 | |||||||||||||
Interest cost
|
28.9 | 29.6 | 30.0 | 5.9 | 8.2 | 10.2 | |||||||||||||||||||
Expected return on plan assets
|
(31.7 | ) | (26.3 | ) | (21.7 | ) | | | | ||||||||||||||||
Curtailment and settlement charges
|
0.4 | 0.1 | 0.2 | | | 0.1 | |||||||||||||||||||
Amortization of unrecognized (gains) or losses, transition
obligation and
prior service cost |
13.0 | 10.7 | 13.8 | (3.3 | ) | (0.8 | ) | 0.8 | |||||||||||||||||
$ | 11.9 | $ | 15.2 | $ | 23.7 | $ | 3.0 | $ | 7.9 | $ | 11.9 | ||||||||||||||
Pension Benefits | Health Care Benefits | |||||||||||||||||||||||||
2005 | 2004 | 2003 | 2005 | 2004 | 2003 | |||||||||||||||||||||
Weighted-average assumptions used to determine net period
benefit cost for the years
ended December 31: |
||||||||||||||||||||||||||
Discount rate
|
5.58 | % | 6.25 | % | 6.75 | % | 5.43 | % | 6.25 | % | 6.75 | % | ||||||||||||||
Expected long-term return on plan assets
|
8.75 | % | 8.75 | % | 8.75 | % | | | | |||||||||||||||||
Rate of compensation increase
|
3.5 | % | 3.5 | % | 4.0- 7.0 | % | | | | |||||||||||||||||
Assumed health care cost trend rates at December 31:
|
||||||||||||||||||||||||||
Health care cost trend rate assumed for next year
|
| | | 10 | % | 10 | % | 10 | % | |||||||||||||||||
Rate to which the cost trend rate is assumed to decline (the
ultimate trend rate)
|
| | | 5.25 | % | 5.25 | % | 5.25 | % | |||||||||||||||||
Year that the rate reaches the ultimate trend rate
|
| | | 2011 | 2010 | 2009 |
52
1-Percentage- | 1-Percentage- | |||||||
Point | Point | |||||||
(In millions) | Increase | Decrease | ||||||
Effect on total of service and interest cost
|
$ | 0.4 | $ | (0.3 | ) | |||
Effect on post-retirement benefit obligation
|
6.9 | (6.2 | ) |
Plan Assets at | ||||||||
December 31, | ||||||||
Asset Category | 2005 | 2004 | ||||||
Equity securities
|
63 | % | 67 | % | ||||
Debt securities
|
36 | 29 | ||||||
Other
|
1 | 4 | ||||||
100 | % | 100 | % | |||||
Medicare | ||||||||||||
Pension | Health Care | Part D | ||||||||||
(In millions) | Benefits | Benefits | Subsidy | |||||||||
2006
|
$ | 34.5 | $ | 8.9 | $ | 1.4 | ||||||
2007
|
34.3 | 9.2 | 1.4 | |||||||||
2008
|
34.4 | 9.3 | 1.6 | |||||||||
2009
|
34.5 | 9.4 | 1.7 | |||||||||
2010
|
35.1 | 9.3 | 1.7 | |||||||||
2011 through 2015
|
180.5 | 43.6 | 8.8 |
(In millions) | 2005 | 2004 | 2003 | |||||||||
Retirement savings match
|
$ | 5.1 | $ | 4.2 | $ | 7.8 | ||||||
Defined retirement benefit
|
4.8 | 5.4 | 4.2 | |||||||||
$ | 9.9 | $ | 9.6 | $ | 12.0 | |||||||
Note N | COMMITMENTS AND RELATED-PARTY INFORMATION |
53
Note O | OTHER EXPENSE, NET |
(In millions) | 2005 | 2004 | 2003 | |||||||||
Currency exchange loss, net of foreign exchange contracts
|
$ | 0.5 | $ | (4.1 | ) | $ | (5.0 | ) | ||||
Discount on sale of trade receivables
|
(5.5 | ) | (6.1 | ) | (5.9 | ) | ||||||
Retained post-employment benefit cost related to previously
discontinued business operations
|
(1.3 | ) | (3.6 | ) | (3.0 | ) | ||||||
Premium on debt repurchase
|
| (3.3 | ) | | ||||||||
Other income, net
|
1.0 | 0.6 | 0.6 | |||||||||
$ | (5.3 | ) | $ | (16.5 | ) | $ | (13.3 | ) | ||||
Note P | Income Taxes |
(In millions) | 2005 | 2004 | 2003 | |||||||||
Domestic
|
$ | 52.6 | $ | (10.9 | ) | $ | (123.6 | ) | ||||
Foreign
|
16.2 | 52.2 | 29.7 | |||||||||
$ | 68.8 | $ | 41.3 | $ | (93.9 | ) | ||||||
(In millions) | 2005 | 2004 | 2003 | |||||||||||
Current:
|
||||||||||||||
Federal
|
$ | 0.3 | $ | | $ | | ||||||||
State
|
0.7 | 0.4 | | |||||||||||
Foreign
|
3.6 | 12.6 | 7.8 | |||||||||||
Total current
|
$ | 4.6 | $ | 13.0 | $ | 7.8 | ||||||||
Deferred:
|
||||||||||||||
Federal
|
| | | |||||||||||
State
|
| | | |||||||||||
Foreign
|
2.0 | 0.7 | 4.7 | |||||||||||
Total deferred
|
$ | 2.0 | $ | 0.7 | $ | 4.7 | ||||||||
Total tax expense
|
$ | 6.6 | $ | 13.7 | $ | 12.5 | ||||||||
2005 | 2004 | 2003 | ||||||||||
Federal statutory income tax rate
|
35.0 | % | 35.0 | % | (35.0 | )% | ||||||
Alternative minimum tax
|
0.4 | | | |||||||||
State tax, net of federal benefit
|
0.7 | 0.7 | (3.3 | ) | ||||||||
Valuation allowance
|
(31.0 | ) | 12.5 | 25.0 | ||||||||
Provision for repatriation of foreign earnings
|
2.0 | | 25.1 | |||||||||
Differences in rates of foreign operations
|
(0.1 | ) | (12.1 | ) | 2.2 | |||||||
Other, net
|
2.6 | (2.9 | ) | (0.7 | ) | |||||||
Effective income tax rate
|
9.6 | % | 33.2 | % | 13.3 | % | ||||||
(In millions) | 2005 | 2004 | ||||||||
Deferred tax liabilities:
|
||||||||||
Tax over book depreciation
|
$ | 52.2 | $ | 58.2 | ||||||
Intangibles
|
4.8 | 4.6 | ||||||||
Equity investments
|
131.0 | 149.1 | ||||||||
Other, net
|
6.0 | 8.6 | ||||||||
Total deferred tax liabilities
|
$ | 194.0 | $ | 220.5 | ||||||
Deferred tax assets:
|
||||||||||
Post-retirement benefits other than pensions
|
$ | 38.6 | $ | 41.0 | ||||||
Employment cost and pension
|
44.5 | 42.5 | ||||||||
Discontinued operations impairment
|
15.7 | 14.7 | ||||||||
Employee separation and plant phaseout
|
2.1 | 2.3 | ||||||||
Environmental
|
19.4 | 22.4 | ||||||||
Net operating loss carryforward
|
146.6 | 171.0 | ||||||||
State taxes
|
5.9 | 5.9 | ||||||||
Alternative minimum tax credit carryforward
|
6.1 | 5.8 | ||||||||
Foreign net operating losses and tax credit carryforward
|
1.2 | 6.6 | ||||||||
Other, net
|
11.1 | 24.1 | ||||||||
Total deferred tax assets
|
$ | 291.2 | $ | 336.3 | ||||||
Tax valuation allowance
|
(76.9 | ) | (95.5 | ) | ||||||
Net deferred tax assets
|
$ | 20.3 | $ | 20.3 | ||||||
54
Note Q | SHAREHOLDERS EQUITY |
Weighted- | ||||||||||
Average | ||||||||||
(In thousands, except per share data) | Shares | Exercise Price | ||||||||
Outstanding at December 31, 2002
|
13,054 | $ | 12.16 | |||||||
Issued
|
1,462 | 6.00 | ||||||||
Exercised
|
| | ||||||||
Forfeited
|
(2,057 | ) | 10.89 | |||||||
Outstanding at December 31, 2003
|
12,459 | $ | 11.65 | |||||||
Issued
|
109 | 7.08 | ||||||||
Exercised
|
(43 | ) | 7.78 | |||||||
Forfeited
|
(2,149 | ) | 10.85 | |||||||
Outstanding at December 31, 2004
|
10,376 | 11.79 | ||||||||
Issued
|
| | ||||||||
Exercised
|
(71 | ) | 8.03 | |||||||
Forfeited
|
(1,190 | ) | 14.10 | |||||||
Outstanding at December 31, 2005
|
9,115 | 11.55 | ||||||||
Exercisable at December 31, 2005
|
8,834 | 11.73 | ||||||||
Exercisable at December 31, 2004
|
9,302 | 12.16 | ||||||||
Exercisable at December 31, 2003
|
9,512 | 12.60 | ||||||||
At December 31, 2005:
|
||||||||||
Exercisable options:
|
||||||||||
Exercise price: $3.60 - $13.00
|
6,923 | $ | 10.01 | |||||||
Exercise price: $13.01 - $26.82
|
1,911 | 17.96 | ||||||||
Unexercisable options:
|
||||||||||
Exercise price: $3.60 - $13.00
|
281 | $ | 6.01 | |||||||
Exercise price: $13.01 - $26.82
|
| | ||||||||
55
Note R | SEGMENT INFORMATION |
| Vinyl Compounds - Vinyl, or PVC, is a highly versatile plastic. It can be made thin and flexible enough for intravenous solution bags, yet rigid and tough enough for window and computer housings. Because of this versatility, vinyl is one of the most widely used plastics, utilized in a range of applications. PolyOnes vinyl compounds combine PVC resins with a broad range of additives that provide product versatility, particularly when fire resistance, chemical resistance or weatherability is required. | |
| Colors and Additives - Color and additive concentrates, or masterbatches, are plastic compounds that contain a high concentration of color pigments or additives predispersed in a polymer carrier medium and supplied in pellet, liquid, flake or powder form. Color masterbatches are used with the base resin mix so that the correct color or additive performance is achieved. Additive masterbatches include a wide variety of products, but are commonly categorized by the function performed, such as UV stabilizers, slip/antiblock, antistat, blowing agents, antioxidants, lubricants, and stabilizers. PolyOnes color and additive masterbatches provide flexibility to plastic processors who prefer to create multiple color effects or enhance the performance of their own base polymers. PolyOnes colors and additives for thermoplastics are used throughout the plastic industry, particularly in the outdoor decking, packaging, automotive, consumer, pipe, |
56
and wire and cable industries. PolyOnes colors and additives are also incorporated into end-use products such as stadium seating, toys, housewares, vinyl siding, pipe, food packaging, and medical packaging. |
| Engineered Materials - PolyOnes engineered materials consist of reinforced and filled plastic compounds and thermoplastic elastomer compounds. With PolyOnes compounding expertise, it has the ability to expand the performance range and structural properties of traditional engineering-grade thermoplastic resins. PolyOne combines its knowledge of base polymers, lubricants, fillers and reinforcements and a wide range of functional additives to tailor its compounds to meet its customers unique application requirements. PolyOnes compounds incorporate commodity resins such as polyethylene and polypropylene, and engineering resins such as nylon, polycarbonate and polyesters. In addition, PolyOne has a broad product line of thermoplastic elastomer compounds, including thermoplastic olefins, thermoplastic vulcanizates and styrene block copolymers. |
| Polymer Coating Systems - Polymer coating systems products consist primarily of liquid systems with a base resin of specialty vinyl resin, natural rubber latex or polyurethane resin. Products also include proprietary PVC screen printing inks and powders, latex, specialty additives and colorants that meet the specific needs of customers applications. Applications for polymer coating system products include: inks for textiles in the consumer industry; armrests, headrests and oil filters in the automotive industry; coil coatings, sheet vinyl and carpet backing in the construction industry; and decals, coatings and tool handles for general industry. | |
| Specialty Resins - Specialty resins are usually compounded in a liquid form for flexible product applications and are largely customized to specific end-use applications. Specialty vinyl resins are used in products such as vinyl flooring, carpeting, automotive instrument and door panels, coated fabrics, medical examination gloves and foam products. |
Performance | Resin and | |||||||||||||||||||||
(In millions) | Total | Plastics | Distribution | Intermediates | Other | |||||||||||||||||
Year ended December 31, 2005:
|
||||||||||||||||||||||
Sales to external customers
|
$ | 2,450.6 | $ | 1,778.7 | $ | 671.9 | $ | | $ | | ||||||||||||
Intersegment sales
|
| 146.7 | 7.3 | | (154.0 | ) | ||||||||||||||||
$ | 2,450.6 | $ | 1,925.4 | $ | 679.2 | $ | | $ | (154.0 | ) | ||||||||||||
Operating income (loss)
|
$ | 140.3 | $ | 62.8 | $ | 19.5 | $ | 67.1 | $ | (9.1 | ) | |||||||||||
Expenses included in operating income:
|
||||||||||||||||||||||
Employee separation and plant phaseout charges
|
$ | 5.5 | $ | 2.4 | $ | | $ | | $ | 3.1 | ||||||||||||
Environmental remediation costs at inactive sites
|
0.9 | 0.6 | | 2.9 | (2.6 | ) | ||||||||||||||||
Asset impairments
|
0.4 | | | | 0.4 | |||||||||||||||||
Depreciation and amortization
|
$ | 50.7 | $ | 46.7 | $ | 1.3 | $ | 0.2 | $ | 2.5 | ||||||||||||
Total assets
|
$ | 1,716.0 | $ | 1,115.6 | $ | 176.9 | $ | 259.9 | $ | 163.6 | ||||||||||||
Capital expenditures
|
$ | 32.1 | $ | 25.9 | $ | 0.3 | $ | | $ | 5.9 | ||||||||||||
57
Performance | Resin and | |||||||||||||||||||||
(In millions) | Total | Plastics | Distribution | Intermediates | Other | |||||||||||||||||
Year ended December 31, 2004:
|
||||||||||||||||||||||
Sales to external customers
|
$ | 2,267.7 | $ | 1,667.9 | $ | 599.8 | $ | | $ | | ||||||||||||
Intersegment sales
|
| 135.8 | 6.5 | | (142.3 | ) | ||||||||||||||||
$ | 2,267.7 | $ | 1,803.7 | $ | 606.3 | $ | | $ | (142.3 | ) | ||||||||||||
Operating income (loss)
|
$ | 128.4 | $ | 83.5 | $ | 17.8 | $ | 49.2 | $ | (22.1 | ) | |||||||||||
Expenses (benefits) included in operating income:
|
||||||||||||||||||||||
Employee separation and plant phaseout (benefit) charges
|
$ | (1.4 | ) | $ | (1.8 | ) | $ | | $ | | $ | 0.4 | ||||||||||
Environmental remediation costs at inactive sites
|
8.7 | | | | 8.7 | |||||||||||||||||
Loss on sale of assets
|
5.9 | 5.9 | | | | |||||||||||||||||
Asset impairments
|
3.8 | 3.3 | | | 0.5 | |||||||||||||||||
Depreciation and amortization
|
$ | 50.9 | $ | 48.3 | $ | 1.3 | $ | 0.2 | $ | 1.1 | ||||||||||||
Total assets
|
$ | 1,774.8 | $ | 1,163.1 | $ | 160.7 | $ | 247.7 | $ | 203.3 | ||||||||||||
Capital expenditures
|
$ | 23.9 | $ | 23.0 | $ | 0.1 | $ | | $ | 0.8 | ||||||||||||
Performance | Resin and | |||||||||||||||||||||
(In millions) | Total | Plastics | Distribution | Intermediates | Other | |||||||||||||||||
Year ended December 31, 2003:
|
||||||||||||||||||||||
Sales to external customers
|
$ | 2,048.1 | $ | 1,525.4 | $ | 522.7 | $ | | $ | | ||||||||||||
Intersegment sales
|
| 114.7 | 6.5 | | (121.2 | ) | ||||||||||||||||
$ | 2,048.1 | $ | 1,640.1 | $ | 529.2 | $ | | $ | (121.2 | ) | ||||||||||||
Operating income (loss)
|
$ | (14.9 | ) | $ | (7.2 | ) | $ | 5.8 | $ | 20.8 | $ | (34.3 | ) | |||||||||
Expenses included in operating income:
|
||||||||||||||||||||||
Employee separation and plant phaseout charges
|
$ | 35.7 | $ | 25.2 | $ | 1.6 | $ | | $ | 8.9 | ||||||||||||
Environmental remediation costs at inactive sites
|
2.7 | | | | 2.7 | |||||||||||||||||
Loss on sale of assets
|
0.3 | | | | 0.3 | |||||||||||||||||
Asset impairments
|
19.4 | 16.4 | | 1.4 | 1.6 | |||||||||||||||||
Depreciation and amortization
|
$ | 57.7 | $ | 54.5 | $ | 1.6 | $ | 0.2 | $ | 1.4 | ||||||||||||
Total assets
|
$ | 1,900.9 | $ | 1,236.7 | $ | 138.8 | $ | 240.0 | $ | 285.4 | ||||||||||||
Capital expenditures
|
$ | 29.4 | $ | 27.9 | $ | 0.6 | $ | | $ | 0.9 | ||||||||||||
58
Year Ended December 31, | Year Ended December 31, | |||||||||||||||||||||||
2005 vs. 2004 | 2004 vs. 2003 | |||||||||||||||||||||||
2005 | 2004 | |||||||||||||||||||||||
2005 | 2005 | Shipment | 2004 | 2004 | Shipment | |||||||||||||||||||
Sales $ | Sales $ | Pounds | Sales $ | Sales $ | Pounds | |||||||||||||||||||
% of | % Change | % Change | % of | % Change | % Change | |||||||||||||||||||
Total | vs. 2004 | vs. 2004 | Total | vs. 2003 | vs. 2003 | |||||||||||||||||||
Vinyl Compounds
|
40% | 8% | (4)% | 40% | 12% | 9% | ||||||||||||||||||
North American Colors and Additives
|
13% | 8% | 3% | 13% | 12% | 23% | ||||||||||||||||||
North American Engineered Materials
|
6% | 0% | (7)% | 6% | 4% | (10)% | ||||||||||||||||||
International Colors and Engineered Materials
|
25% | 2% | (11)% | 26% | 8% | (9)% | ||||||||||||||||||
Polymer Coating Systems
|
9% | 2% | (6)% | 9% | 2% | (3)% | ||||||||||||||||||
Specialty Resins
|
7% | 29% | (3)% | 6% | 26% | 19% | ||||||||||||||||||
Total Performance Plastics
|
100% | 7% | (5)% | 100% | 10% | 4% | ||||||||||||||||||
(In millions) | 2005 | 2004 | 2003 | |||||||||||
Earnings of equity affiliates:
|
||||||||||||||
Performance Plastics
|
$ | 6.5 | $ | 5.9 | $ | 4.2 | ||||||||
Resin and Intermediates
|
72.4 | 60.3 | 32.1 | |||||||||||
Subtotal
|
78.9 | 66.2 | 36.3 | |||||||||||
Minority interest
|
| (1.5 | ) | (1.8 | ) | |||||||||
Total
|
$ | 78.9 | $ | 64.7 | $ | 34.5 | ||||||||
Investment in equity affiliates:
|
||||||||||||||
Performance Plastics
|
$ | 25.0 | $ | 26.4 | $ | 27.9 | ||||||||
Resin and Intermediates
|
248.9 | 236.9 | 228.8 | |||||||||||
Total
|
$ | 273.9 | $ | 263.3 | $ | 256.7 | ||||||||
(In millions) | 2005 | 2004 | 2003 | ||||||||||
Net sales:
|
|||||||||||||
United States
|
$ | 1,647.0 | $ | 1,500.9 | $ | 1,337.2 | |||||||
Europe
|
405.4 | 418.5 | 392.3 | ||||||||||
Canada
|
283.2 | 254.4 | 227.1 | ||||||||||
Asia
|
101.5 | 81.4 | 72.0 | ||||||||||
Other
|
13.5 | 12.5 | 19.5 | ||||||||||
Long-lived assets:
|
|||||||||||||
United States
|
$ | 627.8 | $ | 664.1 | $ | 688.6 | |||||||
Europe
|
104.5 | 97.4 | 116.9 | ||||||||||
Canada
|
63.4 | 62.9 | 59.0 | ||||||||||
Asia
|
23.5 | 42.6 | 41.0 | ||||||||||
Other
|
2.7 | 2.7 | 3.1 |
Note S | WEIGHTED-AVERAGE SHARES USED IN COMPUTING EARNINGS PER SHARE |
(In millions) | 2005 | 2004 | 2003 | ||||||||||
Weighted-average shares basic:
|
|||||||||||||
Weighted-average shares outstanding
|
91.9 | 91.6 | 91.7 | ||||||||||
Less unearned portion of restricted stock awards included in
outstanding shares
|
| | (0.6 | ) | |||||||||
91.9 | 91.6 | 91.1 | |||||||||||
Weighted-average shares diluted:
|
|||||||||||||
Weighted-average shares outstanding basic
|
91.9 | 91.6 | 91.1 | ||||||||||
Plus dilutive impact of stock options and stock awards
|
0.1 | 0.2 | | ||||||||||
92.0 | 91.8 | 91.1 | |||||||||||
59
December 31, 2005 | December 31, 2004 | |||||||||||||||
Currency (in millions) | Buy | Sell | Buy | Sell | ||||||||||||
U.S. dollar
|
$ | 88.2 | $ | 57.8 | $ | 129.4 | $ | 89.0 | ||||||||
Euro
|
12.7 | 86.9 | 45.4 | 131.9 | ||||||||||||
British pound sterling
|
8.3 | | | 0.8 | ||||||||||||
Canadian dollar
|
32.1 | | 33.7 | | ||||||||||||
Other
|
3.9 | | 11.6 | |
2005 | 2004 | ||||||||||||||||
Carrying | Fair | Carrying | Fair | ||||||||||||||
(In millions) | Amount | Value | Amount | Value | |||||||||||||
Cash and cash equivalents
|
$ | 32.8 | $ | 32.8 | $ | 38.6 | $ | 38.6 | |||||||||
Long-term debt
|
|||||||||||||||||
6.875% debentures
|
| | 29.2 | 27.6 | |||||||||||||
10.625% senior notes
|
300.0 | 324.7 | 300.0 | 337.5 | |||||||||||||
7.500% debentures
|
50.0 | 45.1 | 50.0 | 38.8 | |||||||||||||
8.875% senior notes
|
198.9 | 199.0 | 198.7 | 217.5 | |||||||||||||
Medium-term notes
|
90.5 | 94.9 | 110.3 | 101.7 | |||||||||||||
Bank borrowings
|
| | 1.5 | 1.6 | |||||||||||||
Foreign exchange contracts
|
0.6 | 0.6 | (1.5 | ) | (1.5 | ) | |||||||||||
Interest rate swaps
|
(5.8 | ) | (5.8 | ) | (3.6 | ) | (3.6 | ) |
60
2005 Quarters | 2004 Quarters | ||||||||||||||||||||||||||||||||
(In millions, except per share data) | Fourth | Third | Second | First | Fourth | Third | Second | First | |||||||||||||||||||||||||
Sales
|
$ | 606.8 | $ | 611.6 | $ | 620.4 | $ | 611.8 | $ | 544.5 | $ | 579.3 | $ | 584.9 | $ | 559.0 | |||||||||||||||||
Operating costs and expenses, net
|
568.8 | 607.2 | 567.2 | 567.1 | 526.8 | 539.0 | 541.6 | 531.9 | |||||||||||||||||||||||||
Operating income
|
38.0 | 4.4 | 53.2 | 44.7 | 17.7 | 40.3 | 43.3 | 27.1 | |||||||||||||||||||||||||
Income (loss) before discontinued operations
|
20.4 | (16.2 | ) | 33.0 | 25.0 | (8.8 | ) | 14.3 | 21.4 | 0.7 | |||||||||||||||||||||||
Discontinued operations
|
1.3 | (3.3 | ) | (1.7 | ) | (11.6 | ) | (4.8 | ) | (2.7 | ) | 0.1 | 3.3 | ||||||||||||||||||||
Net income (loss)
|
$ | 21.7 | $ | (19.5 | ) | $ | 31.3 | $ | 13.4 | $ | (13.6 | ) | $ | 11.6 | $ | 21.5 | $ | 4.0 | |||||||||||||||
Basic and diluted earnings (loss) per share:
(1)
|
|||||||||||||||||||||||||||||||||
Before discontinued operations
|
$ | 0.22 | $ | (0.18 | ) | $ | 0.36 | $ | 0.27 | $ | (0.10 | ) | $ | 0.16 | $ | 0.23 | $ | 0.01 | |||||||||||||||
Net income (loss)
|
$ | 0.24 | $ | (0.21 | ) | $ | 0.34 | $ | 0.15 | $ | (0.15 | ) | $ | 0.13 | $ | 0.23 | $ | 0.04 |
(1) | Per share amounts for the quarter and the full year have been computed separately. The sum of the quarterly amounts may not equal the annual amounts presented because of differences in the average shares outstanding during each period. |
61
Balance at | Charged to | Charged to | Balance | ||||||||||||||||||||||
Beginning | Costs and | Other | Other | Other | at End of | ||||||||||||||||||||
of Period | Expenses | Accounts(C) | Deductions | Additions | Period | ||||||||||||||||||||
Year ended December 31, 2005
|
|||||||||||||||||||||||||
Reserves for doubtful accounts
|
$ | 8.0 | $ | 2.8 | $ | | $ | (4.4 | ) (A) | $ | | $ | 6.4 | ||||||||||||
Accrued liabilities for environmental matters
|
$ | 64.5 | $ | 0.2 | $ | 0.3 | $ | (9.8 | ) (B) | $ | | $ | 55.2 | ||||||||||||
Year ended December 31, 2004
|
|||||||||||||||||||||||||
Reserves for doubtful accounts
|
$ | 10.4 | $ | 1.5 | $ | | $ | (3.9 | ) (A) | $ | | $ | 8.0 | ||||||||||||
Accrued liabilities for environmental matters
|
$ | 54.7 | $ | 10.3 | $ | 1.6 | $ | (2.1 | ) (B) | $ | | $ | 64.5 | ||||||||||||
Year ended December 31, 2003
|
|||||||||||||||||||||||||
Reserves for doubtful accounts
|
$ | 10.4 | $ | 3.9 | $ | | $ | (3.9 | ) (A) | $ | | $ | 10.4 | ||||||||||||
Accrued liabilities for environmental matters
|
$ | 52.3 | $ | 4.1 | $ | 3.1 | $ | (4.8 | ) (B) | $ | | $ | 54.7 |
ITEM 9. | CHANGES IN AND DISAGREEMENTS WITH |
ITEM 9A. | CONTROLS AND PROCEDURES |
1. | PolyOnes management is responsible for establishing and maintaining adequate internal control over financial reporting. |
2. | PolyOnes management has used the Committee of Sponsoring Organizations of the Treadway Commission (COSO) framework to evaluate the effectiveness of internal control over financial reporting. Management believes that the COSO framework is a suitable framework for its evaluation of financial reporting because it is free from bias, permits reasonably consistent qualitative and quantitative measurements of PolyOnes internal controls, is sufficiently complete so that those relevant factors that would alter a conclusion about the effectiveness of PolyOnes internal controls are not omitted and is relevant to an evaluation of internal control over financial reporting. |
3. | Management has assessed the effectiveness of PolyOnes internal control over financial reporting as of December 31, 2005 and has concluded that such internal control over financial reporting is effective. There were no material weaknesses in internal control over financial reporting identified by management. |
4. | Ernst & Young LLP, who audited the consolidated financial statements of PolyOne for the year ended December 31, 2005, also issued an attestation report on managements assessment of PolyOnes internal control over financial reporting under Auditing Standard No. 2 of the Public Company Accounting Oversight Board. This attestation report is set forth on page 32 of this Annual Report on Form 10-K and incorporated by reference into this Item 9A. |
62
ITEM 9B. | OTHER INFORMATION |
PART III |
ITEM 10. | DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT |
ITEM 11. | EXECUTIVE COMPENSATION |
ITEM 12. | SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT AND RELATED SHAREHOLDER MATTERS |
ITEM 13. | CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS |
ITEM 14. | PRINCIPAL ACCOUNTANT FEES AND SERVICES |
PART IV |
ITEM 15. | EXHIBITS AND FINANCIAL STATEMENT SCHEDULES |
Consolidated Statements of Operations for the years ended December 31, 2005, 2004 and 2003 | |
Consolidated Balance Sheets at December 31, 2005 and 2004 | |
Consolidated Statements of Cash Flows for the years ended December 31, 2005, 2004 and 2003 | |
Consolidated Statements of Shareholders Equity for the years ended December 31, 2005, 2004 and 2003 | |
Notes to Consolidated Financial Statements |
Consolidated financial statements of Oxy Vinyls, LP as of December 31, 2005 and for each of the three years then ended. | |
Consolidated financial statements of SunBelt Chlor Alkali Partnership as of December 31, 2005 and for each of the three years then ended. |
63
Exhibit | Description | |||||
3.1 | (k) | Articles of Incorporation | ||||
3.1a | (b) | Amendment to the second article of the Articles of Incorporation, as filed with the Ohio Secretary of State November 25, 2003 | ||||
3.2 | (k) | Regulations | ||||
4.1 | (f) | Indenture dated as of December 1, 1995 between the Company and NBD Bank, Trustee | ||||
4.2 | (d) | Form of Indenture between the Company and NBD Bank, as trustee, governing the Companys Medium Term Notes | ||||
4.3 | (m) | Indenture, dated April 23, 2002, between the Company and The Bank of New York, as Trustee, including the form of the Companys 8.875% Senior Notes due May 2012 | ||||
4.4 | (n) | Indenture, dated May 6, 2003, between the Company, as Issuer, and The Bank of New York, as trustee, including the form of the Companys 105/8% Senior Notes due May 15, 2010 | ||||
10.1 | (a)+ | Long-Term Incentive Plan, as amended and restated | ||||
10.1a | (c)+ | Form of Award Agreement for Performance Shares | ||||
10.1b | (c)+ | Form of Award of Stock Appreciation Rights | ||||
10.2 | (k)+ | Incentive Stock Plan, as amended and restated through August 31, 2000 | ||||
10.3 | (k)+ | 1995 Incentive Stock Plan, as amended and restated through August 31, 2000 | ||||
10.4 | (k)+ | 1998 Interim Stock Award Incentive Plan, as amended and restated through August 31, 2000 | ||||
10.5 | (k)+ | 1999 Incentive Stock Plan, as amended and restated through August 31, 2000 | ||||
10.6 | (j)+ | 2000 Stock Incentive Plan | ||||
10.7 | (b)+ | Amendment No. 1 to the Amendment and Restatement of Supplemental Retirement Benefit Plan, effective as of May 31, 2003 | ||||
10.8 | (k)+ | Benefit Restoration Plan (Section 401(a)(17)) | ||||
10.8a | (b)+ | Third Amendment to Benefit Restoration Plan (Section 401(a)(17)), effective as of May 31, 2003 | ||||
10.8b | (r)+ | Fourth Amendment to Benefits Restoration Plan, effective January 1, 2005 | ||||
10.9a | (k)+ | Senior Executive Annual Incentive Plan (amended as of February 28, 2001 by Exhibit A [Definition of Change of Control] to Exhibit 10.9b below) | ||||
10.9b | (p)+ | Strategic Improvement Incentive Plan Overview and Form of Award | ||||
10.9c | (s)+ | Senior Executive Annual Incentive Plan, effective January 1, 2006 | ||||
10.9d | (x)+ | 2005 Equity and Performance Incentive Plan (amended and restated by the Board as of July 21, 2005) | ||||
10.10a | (b)+ | Non-Employee Directors Deferred Compensation Plan effective December 9, 1993, as amended and restated as of February 26, 2004 | ||||
10.10b | (r)+ | Amendment to Non-Employee Directors Deferred Compensation Plan effective January 1, 2005 | ||||
10.11a | (k)+ | Form of Management Continuity Agreement | ||||
10.11b | *+ | Schedule of Executives with Management Continuity Agreements | ||||
10.11c | (b)+ | Supplemental Retirement Benefit Plan, effective as of January 1, 2004 | ||||
10.11d | (r)+ | Amendment to Supplemental Retirement Benefit Plan, effective January 1, 2005 | ||||
10.11e | (t)+ | Separation Agreement Term Sheet between the Company and Thomas A. Waltermire, dated October 6, 2005 | ||||
10.11f | (u)+ | Agreement between the Company and William F. Patient, effective October 6, 2005 | ||||
10.11g | (w)+ | Separation Agreement between the Company and Thomas A. Waltermire dated December 21, 2005 | ||||
10.11h | (y)+ | Letter Agreement by and between the Company and Stephen D. Newlin effective as of February 13, 2006 | ||||
10.12a | (l) | $50 million Five Year Credit Agreement dated October 30, 2000, among the Company, Citicorp USA, Inc. and the other banks signatory thereto, as amended and restated as of May 6, 2003 | ||||
10.12b | (o) | Amendment No. 2, dated as of September 25, 2003, to the foregoing $50 million Five Year Credit Agreement, as amended and restated as of May 6, 2003 | ||||
10.12c | (q) | Amendment No. 3 and Waiver, dated as of August 5, 2004, to the foregoing Amended and Restated Credit Agreement, reducing the aggregate commitment to $30 million | ||||
10.12d | (v) | Amendment No. 4, dated as of July 26, 2005, to the Amended and Restated Credit Agreement among the Company, as borrower, and Citicorp USA, Inc. as administrative agent for the lender parties thereto |
64
Exhibit | Description | |||||
10.12e | (l) | U.S. $225 million Trade Receivables Purchase Agreement, dated as of May 6, 2003, among PolyOne Funding Corporation, as the Seller, the Company, as the Servicer, the Banks and other Financial Institutions party thereto, as Purchasers, Citicorp USA, Inc., as the Agent, and National City Commercial Finance, Inc., as the Syndication Agent | ||||
10.12f | (o) | Amendment No. 1, dated as of September 25, 2003, to the foregoing Trade Receivables Purchase Agreement, dated as of May 6, 2003 | ||||
10.12g | (q) | Amendment No. 2, dated as of August 5, 2004, to the foregoing Trade Receivables Purchase Agreement, reducing to $175 million the amount of eligible receivables available to be sold | ||||
10.12h | (v) | Amended and Restated Receivables Purchase Agreement dated as of July 26, 2005, among PolyOne Funding Corporation, as seller, the Company, as servicer, Citicorp USA, Inc., as agent for the purchaser parties thereto, and National City Business Credit, Inc., as syndication agent | ||||
10.13 | (f) | Amended and Restated Instrument Guaranty dated as of December 19, 1996 | ||||
10.14 | (f) | Amended and Restated Plant Services Agreement between the Company and The B.F. Goodrich Company | ||||
10.15 | (f) | Amended and Restated Assumption of Liabilities and Indemnification Agreement dated March 1, 1993 and amended and restated April 27, 1993 | ||||
10.16a | (e) | Partnership Agreement, by and between 1997 Chloralkali Venture Inc. and Olin Sunbelt, Inc. | ||||
10.16b | (g) | Amendment to aforesaid Partnership Agreement (Addition of Section 5.03 of Article 5) | ||||
10.16c | (g) | Amendment to aforesaid Partnership Agreement (Addition of Section 1.12) | ||||
10.17 | (e) | Chlorine Sales Agreement, by and between Sunbelt Chlor Alkali Partnership and the Company | ||||
10.18 | (e) | Intercompany Guarantee Agreement between the Company on the one hand and Olin Corporation and Sunbelt Chlor Alkali Partnership on the other hand | ||||
10.19 | (g) | Guarantee by the Company of the Series G Sunbelt Chlor Alkali Partnership Guaranteed Secured Senior Notes Due 2017, dated December 22, 1997 | ||||
10.20 | (h) | Master Transaction Agreement dated December 22, 1998 between The Geon Company and Occidental Chemical Corporation | ||||
10.21 | (i) | Limited Partnership Agreement of Oxy Vinyls, LP | ||||
10.22 | (i) | Asset Contribution Agreement PVC Partnership (Geon) | ||||
10.23 | (i) | Parent Agreement (Oxy Vinyls, LP) | ||||
10.24 | (i) | Parent Agreement (PVC Powder Blends, LP) and Business Opportunity Agreement | ||||
10.25 | * | Stock Purchase Agreement among OSullivan Films Holding Corporation, OSullivan Management, LLC, and Matrix Films, LLC, dated as of February 15, 2006 | ||||
21.1 | * | Subsidiaries of the Company | ||||
23.1 | * | Consent of Independent Registered Public Accounting Firm Ernst & Young LLP | ||||
23.2 | * | Consent of Independent Registered Public Accounting Firm KPMG LLP | ||||
23.3 | * | Consent of Independent Registered Public Accounting Firm Ernst & Young LLP | ||||
31.1 | * | Certification of Stephen D. Newlin, Chairman, President and Chief Executive Officer, pursuant to SEC Rules 13a-14(a) and 15d-14(a), adopted Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | ||||
31.2 | * | Certification of W. David Wilson, Vice President and Chief Financial Officer, pursuant to SEC Rules 13a-14(a) and 15d-14(a), adopted Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | ||||
32.1 | * | Certification pursuant to 18 U.S.C. § 1350, adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, as signed by Stephen D. Newlin, Chairman, President and Chief Executive Officer | ||||
32.2 | * | Certification pursuant to 18 U.S.C. § 1350, adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, as signed by W. David Wilson, Vice President and Chief Financial Officer | ||||
99.1 | * | Audited Financial Statements of Oxy Vinyls, LP | ||||
99.2 | * | Audited Financial Statements of SunBelt Chlor Alkali Partnership |
+
|
Indicates management contract or compensatory plan, contract or arrangement in which one or more directors or executive officers of the Registrant may be participants | |
*
|
Filed herewith | |
(a)
|
Incorporated by reference to the corresponding Exhibit filed with M.A. Hanna Companys definitive proxy statement dated March 23, 2000, SEC File No. 1-05222. | |
(b)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 10-K for the year ended December 31, 2004, SEC File No. 1-16091. |
65
(c)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 8-K dated January 11, 2005, SEC File No. 1-16091. | |
(d)
|
Incorporated by reference to the corresponding Exhibit filed with M.A. Hanna Companys Form S-3 Registration Statement No. 333-05763, dated June 12, 1996. | |
(e)
|
Incorporated by reference to the corresponding Exhibit filed with The Geon Companys Form 10-Q for the Quarter ended September 30, 1996, SEC File No. 1-11804. | |
(f)
|
Incorporated by reference to the corresponding Exhibit filed with The Geon Companys Form 10-K for the Year ended December 31, 1996, SEC File No. 1-11804. | |
(g)
|
Incorporated by reference to the corresponding Exhibit filed with The Geon Companys Form 10-K for the Year ended December 31, 1997, SEC File No. 1-11804. | |
(h)
|
Incorporated by reference to the corresponding Exhibit filed with The Geon Companys Special Meeting Proxy Statement dated March 30, 1999, SEC File No. 1-11804. | |
(i)
|
Incorporated by reference to the corresponding Exhibit filed with The Geon Companys Form 8-K filed on May 13, 1999, SEC File No. 1-11804. | |
(j)
|
Incorporated by reference to the corresponding Exhibit filed with Amendment No. 3 to The Geon Companys Form S-4 Registration Statement No. 333-37344, dated July 28, 2000. | |
(k)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 10-K for the Year ended December 31, 2000, SEC File No. 1-16091. | |
(l)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 10-Q for the Quarter ended March 31, 2003, SEC File No. 1-16091. | |
(m)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form S-4 Registration Statement No. 333-87472, dated May 2, 2002. | |
(n)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form S-4 Registration Statement No. 333-105125, dated May 9, 2003. | |
(o)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 10-Q for the Quarter ended September 30, 2003, SEC File No. 1-16091 | |
(p)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 10-K for the Year ended December 31, 2001, SEC File No. 1-16091 | |
(q)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 10-Q for the quarter ended September 30, 2004, SEC File No. 1-16091 | |
(r)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 10-K for the year ended December 31, 2004, SEC File No. 1-16091 | |
(s)
|
Incorporated by reference to the Companys corresponding Exhibit filed with the Form 8-K dated May 24, 2005 SEC File No. 1-16091 | |
(t)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 8-K dated October 11, 2005, SEC File No. 1-16091 | |
(u)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 8-K filed on October 14, 2005, SEC File No. 1-16091 | |
(v)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 10-Q for the quarter ended September 30, 2005, SEC File No. 1-16091 | |
(w)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 8-K on December 21, 2005, SEC File No. 1-16091 | |
(x)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 10-Q for the quarter ended June 30, 2005, File No. 1-16091 | |
(y)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 8-K on February 17, 2006, SEC File No. 1-16091 |
66
POLYONE CORPORATION |
By: | /s/ W. David Wilson |
|
|
W. David Wilson | |
Vice President and Chief Financial Officer | |
(Authorized Officer and Principal Financial Officer) |
By: | /s/ Michael J. Meier |
|
|
Michael J. Meier | |
Corporate Controller and Assistant Treasurer | |
(Authorized Officer and Principal Accounting Officer) |
Signature | Title | |
/s/ Stephen D. Newlin Stephen D. Newlin |
Chairman, President, Chief Executive Officer and Director (Principal Executive Officer) |
|
/s/ W. David Wilson W. David Wilson |
Vice President and Chief Financial Officer (Authorized Officer and Principal Financial Officer) |
|
/s/ Michael J. Meier Michael J. Meier |
Corporate Controller and Assistant Treasurer (Authorized Officer and Principal Accounting Officer) |
|
/s/ J. Douglas Campbell J. Douglas Campbell |
Director | |
/s/ Carol A. Cartwright Carol A. Cartwright |
Director | |
/s/ Gale Duff-Bloom Gale Duff-Bloom |
Director | |
/s/ Wayne R. Embry Wayne R. Embry |
Director | |
/s/ Richard H. Fearon Richard H. Fearon |
Director | |
/s/ Robert A. Garda Robert A. Garda |
Director | |
/s/ Gordon D. Harnett Gordon D. Harnett |
Director | |
/s/ William F. Patient William F. Patient |
Director | |
/s/ Farah M. Walters Farah M. Walters |
Director |
67
Exhibit | Description | |||||
3.1 | (k) | Articles of Incorporation | ||||
3.1a | (b) | Amendment to the second article of the Articles of Incorporation, as filed with the Ohio Secretary of State November 25, 2003 | ||||
3.2 | (k) | Regulations | ||||
4.1 | (f) | Indenture dated as of December 1, 1995 between the Company and NBD Bank, Trustee | ||||
4.2 | (d) | Form of Indenture between the Company and NBD Bank, as trustee, governing the Companys Medium Term Notes | ||||
4.3 | (m) | Indenture, dated April 23, 2002, between the Company and The Bank of New York, as Trustee, including the form of the Companys 8.875% Senior Notes due May 2012 | ||||
4.4 | (n) | Indenture, dated May 6, 2003, between the Company, as Issuer, and The Bank of New York, as trustee, including the form of the Companys 105/8% Senior Notes due May 15, 2010 | ||||
10.1 | (a)+ | Long-Term Incentive Plan, as amended and restated | ||||
10.1a | (c)+ | Form of Award Agreement for Performance Shares | ||||
10.1b | (c)+ | Form of Award of Stock Appreciation Rights | ||||
10.2 | (k)+ | Incentive Stock Plan, as amended and restated through August 31, 2000 | ||||
10.3 | (k)+ | 1995 Incentive Stock Plan, as amended and restated through August 31, 2000 | ||||
10.4 | (k)+ | 1998 Interim Stock Award Incentive Plan, as amended and restated through August 31, 2000 | ||||
10.5 | (k)+ | 1999 Incentive Stock Plan, as amended and restated through August 31, 2000 | ||||
10.6 | (j)+ | 2000 Stock Incentive Plan | ||||
10.7 | (b)+ | Amendment No. 1 to the Amendment and Restatement of Supplemental Retirement Benefit Plan, effective as of May 31, 2003 | ||||
10.8 | (k)+ | Benefit Restoration Plan (Section 401(a)(17)) | ||||
10.8a | (b)+ | Third Amendment to Benefit Restoration Plan (Section 401(a)(17)), effective as of May 31, 2003 | ||||
10.8b | (r)+ | Fourth Amendment to Benefits Restoration Plan, effective January 1, 2005 | ||||
10.9a | (k)+ | Senior Executive Annual Incentive Plan (amended as of February 28, 2001 by Exhibit A [Definition of Change of Control] to Exhibit 10.9b below) | ||||
10.9b | (p)+ | Strategic Improvement Incentive Plan Overview and Form of Award | ||||
10.9c | (s)+ | Senior Executive Annual Incentive Plan, effective January 1, 2006 | ||||
10.9d | (x)+ | 2005 Equity and Performance Incentive Plan (amended and restated by the Board as of July 21, 2005) | ||||
10.10a | (b)+ | Non-Employee Directors Deferred Compensation Plan effective December 9, 1993, as amended and restated as of February 26, 2004 | ||||
10.10b | (r)+ | Amendment to Non-Employee Directors Deferred Compensation Plan effective January 1, 2005 | ||||
10.11a | (k)+ | Form of Management Continuity Agreement | ||||
10.11b | *+ | Schedule of Executives with Management Continuity Agreements | ||||
10.11c | (b)+ | Supplemental Retirement Benefit Plan, effective as of January 1, 2004 | ||||
10.11d | (r)+ | Amendment to Supplemental Retirement Benefit Plan, effective January 1, 2005 | ||||
10.11e | (t)+ | Separation Agreement Term Sheet between the Company and Thomas A. Waltermire, dated October 6, 2005 | ||||
10.11f | (u)+ | Agreement between the Company and William F. Patient, effective October 6, 2005 | ||||
10.11g | (w)+ | Separation Agreement between the Company and Thomas A. Waltermire dated December 21, 2005 | ||||
10.11h | (y)+ | Letter Agreement by and between the Company and Stephen D. Newlin effective as of February 13, 2006 | ||||
10.12a | (l) | $50 million Five Year Credit Agreement dated October 30, 2000, among the Company, Citicorp USA, Inc. and the other banks signatory thereto, as amended and restated as of May 6, 2003 |
Exhibit | Description | |||||
10.12b | (o) | Amendment No. 2, dated as of September 25, 2003, to the foregoing $50 million Five Year Credit Agreement, as amended and restated as of May 6, 2003 | ||||
10.12c | (q) | Amendment No. 3 and Waiver, dated as of August 5, 2004, to the foregoing Amended and Restated Credit Agreement, reducing the aggregate commitment to $30 million | ||||
10.12d | (v) | Amendment No. 4, dated as of July 26, 2005, to the Amended and Restated Credit Agreement among the Company, as borrower, and Citicorp USA, Inc. as administrative agent for the lender parties thereto | ||||
10.12e | (l) | U.S. $225 million Trade Receivables Purchase Agreement, dated as of May 6, 2003, among PolyOne Funding Corporation, as the Seller, the Company, as the Servicer, the Banks and other Financial Institutions party thereto, as Purchasers, Citicorp USA, Inc., as the Agent, and National City Commercial Finance, Inc., as the Syndication Agent | ||||
10.12f | (o) | Amendment No. 1, dated as of September 25, 2003, to the foregoing Trade Receivables Purchase Agreement, dated as of May 6, 2003 | ||||
10.12g | (q) | Amendment No. 2, dated as of August 5, 2004, to the foregoing Trade Receivables Purchase Agreement, reducing to $175 million the amount of eligible receivables available to be sold | ||||
10.12h | (v) | Amended and Restated Receivables Purchase Agreement dated as of July 26, 2005, among PolyOne Funding Corporation, as seller, the Company, as servicer, Citicorp USA, Inc., as agent for the purchaser parties thereto, and National City Business Credit, Inc., as syndication agent | ||||
10.13 | (f) | Amended and Restated Instrument Guaranty dated as of December 19, 1996 | ||||
10.14 | (f) | Amended and Restated Plant Services Agreement between the Company and The B.F. Goodrich Company | ||||
10.15 | (f) | Amended and Restated Assumption of Liabilities and Indemnification Agreement dated March 1, 1993 and amended and restated April 27, 1993 | ||||
10.16a | (e) | Partnership Agreement, by and between 1997 Chloralkali Venture Inc. and Olin Sunbelt, Inc. | ||||
10.16b | (g) | Amendment to aforesaid Partnership Agreement (Addition of Section 5.03 of Article 5) | ||||
10.16c | (g) | Amendment to aforesaid Partnership Agreement (Addition of Section 1.12) | ||||
10.17 | (e) | Chlorine Sales Agreement, by and between Sunbelt Chlor Alkali Partnership and the Company | ||||
10.18 | (e) | Intercompany Guarantee Agreement between the Company on the one hand and Olin Corporation and Sunbelt Chlor Alkali Partnership on the other hand | ||||
10.19 | (g) | Guarantee by the Company of the Series G Sunbelt Chlor Alkali Partnership Guaranteed Secured Senior Notes Due 2017, dated December 22, 1997 | ||||
10.20 | (h) | Master Transaction Agreement dated December 22, 1998 between The Geon Company and Occidental Chemical Corporation | ||||
10.21 | (i) | Limited Partnership Agreement of Oxy Vinyls, LP | ||||
10.22 | (i) | Asset Contribution Agreement PVC Partnership (Geon) | ||||
10.23 | (i) | Parent Agreement (Oxy Vinyls, LP) | ||||
10.24 | (i) | Parent Agreement (PVC Powder Blends, LP) and Business Opportunity Agreement | ||||
10.25 | * | Stock Purchase Agreement among OSullivan Films Holding Corporation, OSullivan Management, LLC, and Matrix Films, LLC, dated as of February 15, 2006 | ||||
21.1 | * | Subsidiaries of the Company | ||||
23.1 | * | Consent of Independent Registered Public Accounting Firm Ernst & Young LLP | ||||
23.2 | * | Consent of Independent Registered Public Accounting Firm KPMG LLP | ||||
23.3 | * | Consent of Independent Registered Public Accounting Firm Ernst & Young LLP | ||||
31.1 | * | Certification of Stephen D. Newlin, Chairman, President and Chief Executive Officer, pursuant to SEC Rules 13a-14(a) and 15d-14(a), adopted Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | ||||
31.2 | * | Certification of W. David Wilson, Vice President and Chief Financial Officer, pursuant to SEC Rules 13a-14(a) and 15d-14(a), adopted Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | ||||
32.1 | * | Certification pursuant to 18 U.S.C. § 1350, adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, as signed by Stephen D. Newlin, Chairman, President and Chief Executive Officer |
Exhibit | Description | |||||
32.2 | * | Certification pursuant to 18 U.S.C. § 1350, adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, as signed by W. David Wilson, Vice President and Chief Financial Officer | ||||
99.1 | * | Audited Financial Statements of Oxy Vinyls, LP | ||||
99.2 | * | Audited Financial Statements of SunBelt Chlor Alkali Partnership |
+
|
Indicates management contract or compensatory plan, contract or arrangement in which one or more directors or executive officers of the Registrant may be participants | |
*
|
Filed herewith | |
(a)
|
Incorporated by reference to the corresponding Exhibit filed with M.A. Hanna Companys definitive proxy statement dated March 23, 2000, SEC File No. 1-05222. | |
(b)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 10-K for the year ended December 31, 2004, SEC File No. 1-16091. | |
(c)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 8-K dated January 11, 2005, SEC File No. 1-16091. | |
(d)
|
Incorporated by reference to the corresponding Exhibit filed with M.A. Hanna Companys Form S-3 Registration Statement No. 333-05763, dated June 12, 1996. | |
(e)
|
Incorporated by reference to the corresponding Exhibit filed with The Geon Companys Form 10-Q for the Quarter ended September 30, 1996, SEC File No. 1-11804. | |
(f)
|
Incorporated by reference to the corresponding Exhibit filed with The Geon Companys Form 10-K for the Year ended December 31, 1996, SEC File No. 1-11804. | |
(g)
|
Incorporated by reference to the corresponding Exhibit filed with The Geon Companys Form 10-K for the Year ended December 31, 1997, SEC File No. 1-11804. | |
(h)
|
Incorporated by reference to the corresponding Exhibit filed with The Geon Companys Special Meeting Proxy Statement dated March 30, 1999, SEC File No. 1-11804. | |
(i)
|
Incorporated by reference to the corresponding Exhibit filed with The Geon Companys Form 8-K filed on May 13, 1999, SEC File No. 1-11804. | |
(j)
|
Incorporated by reference to the corresponding Exhibit filed with Amendment No. 3 to The Geon Companys Form S-4 Registration Statement No. 333-37344, dated July 28, 2000. | |
(k)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 10-K for the Year ended December 31, 2000, SEC File No. 1-16091. | |
(l)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 10-Q for the Quarter ended March 31, 2003, SEC File No. 1-16091. | |
(m)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form S-4 Registration Statement No. 333-87472, dated May 2, 2002. | |
(n)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form S-4 Registration Statement No. 333-105125, dated May 9, 2003. | |
(o)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 10-Q for the Quarter ended September 30, 2003, SEC File No. 1-16091 | |
(p)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 10-K for the Year ended December 31, 2001, SEC File No. 1-16091 | |
(q)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 10-Q for the quarter ended September 30, 2004, SEC File No. 1-16091 | |
(r)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 10-K for the year ended December 31, 2004, SEC File No. 1-16091 | |
(s)
|
Incorporated by reference to the Companys corresponding Exhibit filed with the Form 8-K dated May 24, 2005 SEC File No. 1-16091 | |
(t)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 8-K dated October 11, 2005, SEC File No. 1-16091 | |
(u)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 8-K filed on October 14, 2005, SEC File No. 1-16091 | |
(v)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 10-Q for the quarter ended September 30, 2005, SEC File No. 1-16091 | |
(w)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 8-K on December 21, 2005, SEC File No. 1-16091 | |
(x)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 10-Q for the quarter ended June 30, 2005, File No. 1-16091 | |
(y)
|
Incorporated by reference to the corresponding Exhibit filed with the Companys Form 8-K on February 17, 2006, SEC File No. 1-16091 |
. . . EXHIBIT 10.11(b) SCHEDULE OF EXECUTIVES WITH CONTINUITY AGREEMENTS TITLE NAME YEARS/COMP* - ----- ---- ----------- Chairman, President and Chief Executive Officer......... Stephen D. Newlin 3 Vice President and General Manager, Distribution........ Michael L. Rademacher 3 Vice President, Chief Legal Officer and Secretary....... Wendy C. Shiba 3 Vice President and Chief Information and Human Resources Officer............................................... Kenneth M. Smith 3 Vice President and Chief Financial Officer.............. W. David Wilson 3 Vice President and General Manager, International Compounds and Colors.................................. Bernard Baert 2 Vice President and General Manager, Producer Services... Patrick F. Burke 1 Vice President and General Manager, Engineered Materials............................................. Richard J. Burns 1 Vice President and General Manager, North American Vinyl Compounds............................................. Robert M. Rosenau 3 Vice President and Chief Technology Officer............. Roger W. Avakian 1 Vice President and Chief Investor and Communications Officer............................................... Dennis A. Cocco 1 Vice President , Polymer Coating Systems................ Daniel L. Kickel 1 Treasurer............................................... John L. Rastetter 1 Controller and Assistant Treasurer...................... Michael J. Meier 1 Vice President and General Manager, Specialty Resins.... Francois S. Cote 1 - --------------- * Years of compensation payable upon change of control.
Exhibit 10.25 EXECUTION VERSION STOCK PURCHASE AGREEMENT BY AND AMONG O'SULLIVAN FILMS HOLDING CORPORATION, O'SULLIVAN FILMS MANAGEMENT, LLC, AND MATRIX FILMS, LLC DATED AS OF FEBRUARY 15, 2006
TABLE OF CONTENTS PAGE ---- ARTICLE I DEFINITIONS ................................................... 2 1.1 Certain Defined Terms ........................................... 2 1.2 Other Interpretive Provisions ................................... 5 ARTICLE II PURCHASE AND SALE ............................................ 6 2.1 Subscription for the Shares ..................................... 6 2.2 Use of Proceeds ................................................. 6 ARTICLE III DELIVERIES AND OTHER ACTIONS ................................ 6 3.1 Deliveries by the Seller ........................................ 6 3.2 Deliveries by the Buyers ........................................ 7 ARTICLE IV REPRESENTATIONS AND WARRANTIES OF THE SELLER ................. 8 4.1 Organization .................................................... 8 4.2 Authorization; Enforceability ................................... 8 4.3 Capital Stock of the Seller ..................................... 8 4.4 Capital Stock of the Company .................................... 9 4.5 Subsidiaries .................................................... 9 4.6 No Conflicts or Approvals ....................................... 10 4.7 Proceedings ..................................................... 10 4.8 No Brokers' or Other Fees ....................................... 10 4.9 No Other Representations or Warranties .......................... 10 ARTICLE V REPRESENTATIONS AND WARRANTIES OF THE BUYERS .................. 11 5.1 Organization .................................................... 11 5.2 Authorization; Enforceability ................................... 11 5.3 No Approvals or Conflicts ....................................... 11 5.4 Proceedings ..................................................... 12 5.5 No Brokers' or Other Fees ....................................... 12 5.6 Investment Intent ............................................... 12 5.7 Ability to Bear Risk; Sophistication; Inquiry ................... 12 5.8 Accredited Investor ............................................. 13 5.9 Financing ....................................................... 13 5.10 No Reliance ..................................................... 13 5.11 No Other Representations or Warranties .......................... 13 ARTICLE VI COVENANTS AND AGREEMENTS ..................................... 13 6.1 Transfer Taxes .................................................. 13 6.2 Confidentiality ................................................. 13
6.3 Injunctive Relief; Limitation on Scope .......................... 14 ARTICLE VII INDEMNIFICATION ............................................. 14 7.1 Indemnification by the Seller ................................... 14 7.2 Indemnification by the Buyers ................................... 14 7.3 Indemnification as Exclusive Remedy ............................. 14 7.4 Limitations on Indemnification .................................. 15 7.5 Procedures ...................................................... 15 ARTICLE VIII MISCELLANEOUS .............................................. 16 8.1 Fees and Expenses ............................................... 16 8.2 Governing Law ................................................... 16 8.3 Projections ..................................................... 16 8.4 Amendment ....................................................... 17 8.5 Assignment ...................................................... 17 8.6 Waiver .......................................................... 17 8.7 Notices ......................................................... 17 8.8 Complete Agreement .............................................. 19 8.9 Counterparts .................................................... 19 8.10 Publicity ....................................................... 19 8.11 Headings ........................................................ 19 8.12 Severability .................................................... 19 8.13 Third Parties ................................................... 20 8.14 Further Assurances .............................................. 20 8.15 Arbitration ..................................................... 20 8.16 Consent to Jurisdiction; Waiver of Jury Trial ................... 20 iii
Schedules Schedule 1.1(a) Knowledge of the Buyers Schedule 4.1 Organization Schedule 4.3 Capital Stock of the Seller Schedule 4.4 Capital Stock of the Company Schedule 4.6(a) No Conflicts (Seller) Schedule 4.6(b) Consents (Seller) Schedule 4.7 Proceedings (Seller) Schedule 5.3(a) No Conflicts (Buyer) Schedule 5.3(b) Consents (Buyer) Schedule 5.4 Proceedings (Buyer) Exhibits Exhibit A Form of Promissory Note Exhibit B Form of Seller's Receipt Exhibit C Form of Stockholders' Agreement Exhibit D Form of Buyers' Receipt
STOCK PURCHASE AGREEMENT This STOCK PURCHASE AGREEMENT, dated as of February 15, 2006, is by and among O'Sullivan Films Holding Corporation, a Delaware corporation (the "SELLER"), Matrix Films, LLC, a Virginia limited liability company (the "EQUITY INVESTOR"), and O'Sullivan Films Management, LLC, a Virginia limited liability company (the "MANAGEMENT INVESTOR" and, together with the Equity Investor, the "BUYERS"). A. All of the issued and outstanding shares of capital stock of the Seller are owned by PolyOne Corporation, an Ohio corporation ("POLYONE"); B. The Seller owns the issued and outstanding shares of capital stock of O'Sullivan Films, Inc., a Delaware corporation (the "COMPANY"); C. The Company is engaged in the business of developing and processing polymer film and sheeting products and producing polymer film and sheeting, in each case as conducted by the Company in the United States of America (the "EFG BUSINESS"); and D. The Seller desires to sell to the Equity Investor, and the Equity Investor desires to purchase and acquire from the Seller, upon the terms and subject to the conditions set forth in this Agreement, 33 shares of the voting Common Stock, par value $0.01 per share, of the Seller (the "EQUITY VOTING SHARES"), and 187 shares of the non-voting Common Stock, par value $0.01 per share, of the Seller (the "EQUITY NON-VOTING SHARES" and, together with the Equity Voting Shares, the "EQUITY SHARES"), which Equity Shares will, immediately after the execution of this Agreement, evidence approximately 25% of the issued and outstanding capital stock of the Seller, all only to the extent further described below, in consideration of certain payments by the Equity Investor specifically described in this Agreement. E. The Seller desires to sell to the Management Investor, and the Management Investor desires to purchase and acquire from the Seller, upon the terms and subject to the conditions set forth in this Agreement, 49 shares of the voting Common Stock, par value $0.01 per share, of the Seller (the "MANAGEMENT VOTING SHARES"), and 491 shares of the non-voting Common Stock, par value $0.01 per share, of the Seller (the "MANAGEMENT NON-VOTING SHARES" and, together with the Management Voting Shares, the "MANAGEMENT SHARES"), which Management Shares will, immediately after the execution of this Agreement, evidence approximately 57% of the issued and outstanding capital stock of the Seller, all only to the extent further described below, in consideration of certain payments by the Management Investor specifically described in this Agreement (the Management Shares together with the Equity Shares, the "SHARES"). NOW, THEREFORE, in consideration of the mutual promises and representations and upon the terms and subject to the conditions set forth in this Agreement, and other good and valuable consideration, had and received, the receipt and sufficiency of which are hereby acknowledged, the parties hereto hereby agree as follows:
ARTICLE I DEFINITIONS 1.1 CERTAIN DEFINED TERMS. As used in this Agreement, the following terms have the following meanings: "1933 ACT" means the Securities Act of 1933, as amended, and the rules and regulations promulgated thereunder. "AAA" has the meaning set forth in SECTION 8.15. "AFFILIATE" means, with respect to any specified Person, any other Person that directly or indirectly controls, is controlled by, or is under common control with, such specified Person. The terms "control," "controlled by" and "under common control with", with respect to the relationship between or among two or more Persons, means the possession, directly or indirectly, of the power to direct or cause the direction of the affairs or management of a Person, whether through the ownership of voting securities, by contract or otherwise, including the ownership, directly or indirectly, of securities having the power to elect a majority of the board of directors or similar body governing the affairs of such Person. "AGREEMENT" means this Stock Purchase Agreement (including the Disclosure Schedules), as amended, modified or supplemented from time to time. "ANCILLARY AGREEMENTS" means the Promissory Note, the Seller's Receipt, the Buyers' Receipt, the Stockholders' Agreement, and each other agreement, document, instrument or certificate contemplated by this Agreement or to be executed by the Buyers or the Seller in connection with the consummation of the transactions contemplated by this Agreement, in each case only as applicable to the relevant party or parties to such Ancillary Agreement, as indicated by the context in which such term is used. "BUSINESS DAY" means any day that is not a Saturday, a Sunday or other day on which banks in New York, New York are required or authorized by Law to be closed. "BUYERS" has the meaning set forth in the preamble. "BUYER INDEMNIFIED PERSONS" has the meaning set forth in SECTION 7.1(A). "BUYER MATERIAL ADVERSE EFFECT" means any change, occurrence or development that has a material adverse effect on the business, results of operations or financial condition of either of the Buyers and its subsidiaries, taken as a whole, but excludes any effect (a) resulting from general economic conditions (whether as a result of acts of terrorism, war (whether or not declared), armed conflicts or otherwise), (b) affecting companies in the industry in which it conducts its business generally, (c) resulting from the announcement or performance of this -2-
Agreement or the transactions contemplated hereby or (d) resulting from any actions required under this Agreement to obtain any Consent from any Person. "BUYERS' RECEIPT" has the meaning set forth in SECTION 3.2(B). "CLAIM" has the meaning set forth in SECTION 7.5(A). "CLAIM NOTICE" has the meaning set forth in SECTION 7.5(A). "CLOSING" means the time at which the Buyers and the Seller consummate the sale of the Shares as provided in this Agreement by the execution and delivery by the Seller of the documents and instruments referred to in SECTION 3.1 against delivery by the Buyers of the documents, items and instruments referred to in SECTION 3.2. "CLOSING DATE" means the date on which the Closing occurs. "COMMON STOCK" has the meaning set forth in SECTION 4.3. "COMPANY" has the meaning set forth in the recitals. "COMPANY MATERIAL ADVERSE EFFECT" means any change, occurrence or development that has a material adverse effect on the business, results of operations or financial condition of the EFG Business, taken as a whole, but excludes any effect (a) resulting from general economic conditions (whether as a result of acts of terrorism, war (whether or not declared), armed conflict or otherwise), (b) impacting companies in the industry in which the EFG Business is conducted generally, (c) resulting from the announcement or performance of this Agreement or the transactions contemplated hereby or (d) resulting from any actions required under this Agreement to obtain any Consent from any Person. "COMPANY STOCK" has the meaning set forth in SECTION 4.4. "CONSENT" means any consent, approval, authorization, waiver or notification required to be obtained from, filed with or delivered to any Governmental Authority or other Person in connection with the consummation of the transactions contemplated hereby. "DISCLOSURE SCHEDULES" means the schedules attached to this Agreement. "EFG BUSINESS" has the meaning set forth in the recitals. "EQUITY INVESTOR" has the meaning set forth in the preamble. "EQUITY NON-VOTING SHARES" has the meaning set forth in the recitals. "EQUITY SHARES" has the meaning set forth in the recitals. "EQUITY VOTING SHARES" has the meaning set forth in the recitals. -3-
"GENERAL ENFORCEABILITY EXCEPTIONS" has the meaning set forth in SECTION 4.2. "GOVERNMENTAL AUTHORITY" means any government or other political subdivision (whether federal, state, local, feral or foreign), or any agency or instrumentality of any such government or political subdivision, or any federal, state, local, feral or foreign court or arbitrator, court sanctioned or agreed-upon. "GOVERNMENTAL ORDER" has the meaning set forth in SECTION 4.6(A). "INDEMNIFIED PARTY" means a party entitled to indemnification under this Agreement. "INDEMNIFYING PARTY" means a party obligated to provide indemnification under this Agreement. "KNOWLEDGE OF THE BUYERS" means the actual knowledge of the individuals listed on SCHEDULE 1.1(A). "LAW" means any law, statute, code, ordinance, rule or regulation of any Governmental Authority. "LECLAIR RYAN" has the meaning set forth in SECTION 2.2(C). "LIEN" means any voting trust, shareholder agreement, proxy or other similar restriction, lien, mortgage, pledge, security interest, or other encumbrance. "LOSSES" means any and all claims, liabilities, losses, damages, fines, penalties and costs (in each case including reasonable out-of-pocket expenses). "MANAGEMENT INVESTOR" has the meaning set forth in the preamble. "MANAGEMENT NON-VOTING SHARES" has the meaning set forth in the recitals. "MANAGEMENT SHARES" has the meaning set forth in the recitals. "MANAGEMENT VOTING SHARES" has the meaning set forth in the recitals. "OUTSTANDING NON-VOTING COMMON STOCK" has the meaning set forth in SECTION 4.3. "OUTSTANDING STOCK" has the meaning set forth in SECTION 4.3. "OUTSTANDING VOTING COMMON STOCK" has the meaning set forth in SECTION 4.3. "PERMITTED LIEN" means Liens for Taxes, assessments and other charges of Governmental Authorities not yet due and payable or being contested in good faith by appropriate proceedings. -4-
"PERSON" means any individual, sole proprietorship, partnership, firm, corporation, association, trust, unincorporated organization, joint venture, limited liability company, Governmental Authority or other legal entity. "POLYONE" has the meaning set forth in the recitals. "PROCEEDING" means any action, suit, legal proceeding, administrative enforcement proceeding or arbitration proceeding before any Governmental Authority. "PROMISSORY NOTE" has the meaning set forth in SECTION 2.1. "PURCHASE PRICE" has the meaning set forth in SECTION 2.1. "RESPONSIBLE PARTY" has the meaning set forth in SECTION 7.5(B)(II). "SELLER" has the meaning set forth in the preamble. "SELLER INDEMNIFIED PERSONS" has the meaning set forth in SECTION 7.2. "SELLER'S RECEIPT" has the meaning set forth in SECTION 3.1(B). "SHARES" has the meaning set forth in the recitals. "STOCKHOLDERS' AGREEMENT" has the meaning set forth in SECTION 3.1(D). "SUBSCRIPTION" has the meaning set forth in SECTION 2.1. "TAX" or "TAXES" means any income, alternative or add-on minimum, gross receipts, sales, use, ad valorem, franchise, profits, license, transfer, withholding, payroll, employment, excise, severance, stamp, occupation, premium, value added, property, environmental or windfall profits taxes, customs, duties or similar fees, assessments or charges of any kind whatsoever, together with any interest and any penalties, additions to tax or additional amounts imposed by any Taxing Authority. "TAXING AUTHORITY" means any Governmental Authority responsible for the administration or imposition of any Tax. "THIRD PARTY CLAIM" has the meaning set forth in SECTION 7.5(B)(I). "TRANSFER TAXES" has the meaning set forth in SECTION 6.1. 1.2 OTHER INTERPRETIVE PROVISIONS. The words "hereof," "herein" and "hereunder" and words of similar import when used in this Agreement refer to this Agreement as a whole (including any Disclosure Schedules hereto) and not to any particular provision of this Agreement, and all Article, Section, Schedule and Exhibit references are to this Agreement unless otherwise specified. The words "include," "includes" and "including" will be deemed to be followed by the phrase "without limitation." The meanings given to terms defined herein and -5-
references herein will be equally applicable to both the singular and plural forms of such terms. Whenever the context may require, any pronoun includes the corresponding masculine, feminine and neuter forms. Except as otherwise expressly provided herein, all references to "dollars" or "$" will be deemed references to the lawful money of the United States of America. ARTICLE II PURCHASE AND SALE 2.1 SUBSCRIPTION FOR THE SHARES. Concurrently with the execution of this Agreement and subject to the terms and conditions set forth in this Agreement, the Buyers shall subscribe and apply for the purchase of the Shares (the "SUBSCRIPTION"), and the Buyers shall pay to the Seller, in exchange therefor, the aggregate sum of $1,515,000 (the "PURCHASE PRICE"), consisting of $550,000 in cash from the Equity Investor, $875,000 in cash from the Management Investor, and $90,000 of which will be paid in the form of a promissory note issued by the Management Investor to the Seller as payee in substantially the form attached hereto as EXHIBIT A (the "PROMISSORY NOTE"). The Buyers shall pay the Purchase Price to the Seller by wire transfers of immediately available funds to accounts designated in writing by Seller, which accounts will have been designated at least one Business Day prior to the date of this Agreement, and by delivery of the Promissory Note at Closing. 2.2 USE OF PROCEEDS. At Closing, the Seller shall pay out of the Purchase Price, by wire transfers of immediately available funds to accounts designated in writing (which accounts will have been designated at least one Business Day prior to the date of this Agreement) (a) $250,000 to Matrix Capital Markets Group, Inc. as a closing fee; (b) $50,000 to PolyOne as reimbursement for the prior payment by PolyOne of a retainer fee for Matrix Capital Markets Group, Inc.; (c) $205,577.93 to PolyOne as reimbursement for the prior payment by PolyOne of legal fees to LeClair Ryan, A Professional Corporation, which firm serves as counsel for the Buyers ("LECLAIR RYAN"), in excess of $50,000; (d) $105,000 to PolyOne as reimbursement for the prior payment by PolyOne to GMAC Commercial Finance, LLC of certain due diligence deposits; (e) $50,000 to PolyOne as reimbursement for the prior payment by PolyOne to LaSalle Business Credit, LLC of a deposit; (f) $22,337.50 to PolyOne as reimbursement for the prior payment by PolyOne to Chicago Title Insurance Co. of certain transfer taxes and recording fees; (g) $1,200 to PolyOne as reimbursement for the prior payment by PolyOne to Wachovia of environmental review completion expenses; and (h) $29,150 to PolyOne as reimbursement for the prior payment by PolyOne to Survey America Inc., or individual surveyors, for surveys of EFG Business real estate in both Winchester, Virginia and Lebanon, Pennsylvania. ARTICLE III DELIVERIES AND OTHER ACTIONS 3.1 DELIVERIES BY THE SELLER. Concurrently with the execution of this Agreement, the Seller shall deliver, or cause to be delivered, to each Buyer the following items: (a) newly-issued stock certificate(s) representing the Shares purchased by such Buyer and issued in the name of such Buyer; (b) a receipt, in substantially the form attached hereto as EXHIBIT B (the "SELLER'S RECEIPT"), evidencing the Seller's receipt of the Purchase Price; -6-
(c) copies of the resolutions of the board of directors of the Seller authorizing and approving this Agreement, the Subscription, and all other transactions and agreements contemplated by this Agreement, certified by the Secretary or an Assistant Secretary of the Seller to be true and complete and in full force and effect and unmodified as of the date of this Agreement; (d) a stockholders' agreement, in the form attached hereto as EXHIBIT C, by and among the Seller, the Buyers, and PolyOne (the "STOCKHOLDERS' AGREEMENT"), duly executed by the Seller and PolyOne; (e) a copy of the certificate of incorporation of the Seller certified as of a date no more than 16 days prior to the date of this Agreement by the Secretary of State of the State of Delaware; (f) a certificate of the Secretary of State of the State of Delaware as to the good standing of the Seller as of a date no more than 16 days prior to the Closing Date; (g) a certificate of the Secretary or an Assistant Secretary of the Seller, given by him or her on behalf of the Seller and not in his or her individual capacity, certifying as to the bylaws of the Seller. (h) a copy of the certificate of incorporation of the Company certified as of a date no more than 16 days prior to the date of this Agreement by the Secretary of State of the State of Delaware; (i) a certificate of the Secretary of State of the State of Delaware as to the good standing of the Company as of a date no more than 16 days prior to the Closing Date; and (j) a certificate of the Secretary or an Assistant Secretary of the Company, given by him or her on behalf of the Company and not in his or her individual capacity, certifying as to the bylaws of the Company. 3.2 DELIVERIES BY THE BUYERS. Concurrently with the execution of this Agreement, the Buyers shall deliver, or cause to be delivered, to the Seller the following items: (a) the Purchase Price as provided in SECTION 2.1, including the Promissory Note, duly executed by the Management Investor. (b) a receipt, in substantially the form attached hereto as EXHIBIT D (the "BUYERS' RECEIPT"), evidencing the Buyers' receipt of the Shares; (c) a copy of the Stockholders' Agreement, duly executed by the Buyers; (d) copies of the resolutions of the boards of managers or the members, as appropriate, of each Buyer authorizing and approving this Agreement, the Subscription, and all other transactions and agreements contemplated by this Agreement, certified by the Secretary or an Assistant Secretary of each Buyer to be true and complete and in full force and effect and unmodified as of the date of this Agreement; -7-
(e) a copy of the articles of organization of the Buyers certified as of a date no more than 16 days prior to the date of this Agreement by the State Corporation Commission of the Commonwealth of Virginia; (f) a certificate of existence issued by the State Corporation Commission of the Commonwealth of Virginia for each Buyer as of a date no more than 16 days prior to the Closing Date; and (g) a certificate of the Secretary or an Assistant Secretary of each Buyer, given by him or her on behalf of such Buyer and not in his or her individual capacity, certifying as to the operating agreement of such Buyer. ARTICLE IV REPRESENTATIONS AND WARRANTIES OF THE SELLER The Seller hereby represents and warrants to the Buyers as follows: 4.1 ORGANIZATION. Each of the Seller and the Company is a corporation duly incorporated, validly existing and in good standing under the Laws of the State of Delaware. The Seller has the requisite corporate power and authority to carry on the EFG Business as currently conducted. The Company has the requisite corporate power and authority to own, lease and operate its assets and to carry on its business as now being conducted and, except as indicated on SCHEDULE 4.1, is duly qualified or licensed to do business and is in good standing in the jurisdictions in which the ownership of its property or the conduct of its business requires such qualification or license, except where the failure to be so qualified or licensed (a) would not reasonably be expected, individually or in the aggregate, to have a material adverse effect on the ability of the Seller to consummate the transactions contemplated by this Agreement or (b) with respect to the Company, would not reasonably be expected, individually or in the aggregate, to have a Company Material Adverse Effect. 4.2 AUTHORIZATION; ENFORCEABILITY. The Seller has the requisite corporate power and authority to execute and deliver this Agreement and the Ancillary Agreements to which it is a party and to perform its obligations hereunder and thereunder. The execution and delivery of this Agreement and all applicable Ancillary Agreements by the Seller and the performance by it of its obligations hereunder and thereunder have been duly authorized by all necessary corporate action on the part of such party and no other corporate or stockholder proceedings or actions are necessary to authorize and consummate this Agreement, the Ancillary Agreements or the transactions contemplated hereby or thereby. This Agreement has been duly executed and delivered by the Seller and, assuming due authorization, execution and delivery by the Buyers, constitutes a valid and binding agreement of the Seller, enforceable against it in accordance with its terms, except as may be limited by applicable bankruptcy, insolvency, fraudulent conveyance, reorganization, moratorium and other similar Laws relating to or affecting creditors' rights generally and general equitable principles (whether considered in a Proceeding in equity or at law) (the "GENERAL ENFORCEABILITY EXCEPTIONS"). 4.3 CAPITAL STOCK OF THE SELLER. The authorized capital stock of the Seller consists solely of 1,000 shares of common stock, par value $0.001 per share (the "COMMON STOCK"), itself consisting of (a) 100 shares of voting Common Stock, 18 of which are issued and -8-
outstanding immediately prior to the effectiveness of this Agreement (the "OUTSTANDING VOTING COMMON STOCK") and (b) 900 shares of non-voting Common Stock, 162 of which are issued and outstanding immediately prior to the effectiveness of this Agreement (the "OUTSTANDING NON-VOTING COMMON STOCK" and, together with the Outstanding Voting Common Stock, the "OUTSTANDING STOCK"). The shares of Outstanding Stock represent the only issued and outstanding shares of capital stock of the Seller. All of the issued and outstanding shares of Outstanding Stock are owned, beneficially and of record, free and clear of any Liens, other than Permitted Liens, as set forth on SCHEDULE 4.3. All of the shares of Outstanding Stock were duly authorized and validly issued and are fully paid and nonassessable, and each issuance of such shares was in accordance with the requirements of all applicable federal and state securities laws. Except for this Agreement or as set forth on SCHEDULE 4.3, there are no outstanding subscriptions, options, warrants, calls, conversion or other rights, agreements, commitments, arrangements or understandings relating to the sale, issuance or voting of any shares of the capital stock of the Seller, or of any securities or other instruments convertible into, exchangeable for or evidencing the right to purchase any shares of capital stock of the Seller. There are no outstanding agreements or commitments obligating the Seller to repurchase, redeem or otherwise acquire any outstanding shares or other equity interests of the Seller. Concurrently with the execution of this Agreement, the Seller will issue the Shares to the Buyers free and clear of any Liens other than Liens created by or on behalf of the Buyers. Assuming the accuracy of the representations and warranties of the Buyers contained in ARTICLE V of this Agreement and that the offer, sale and issuance of the Shares is exempt from the registration requirements of the 1933 Act and all applicable state securities laws, the Shares that are being purchased by the Buyers hereunder, when issued, sold, and delivered in accordance with the terms of this Agreement for the consideration expressed herein, will be duly and validly issued, fully paid, and nonassessable, and will be free of restrictions on transfer other than restrictions on transfer contained in the Stockholders Agreement and under applicable state and federal securities laws. 4.4 CAPITAL STOCK OF THE COMPANY. The authorized capital stock of the Company consists solely of 1,000 shares of Common Stock, par value $0.001 per share, 1,000 of which are issued and outstanding (the "COMPANY STOCK"). The shares of Company Stock represent the only issued and outstanding shares of capital stock of the Company. All of the issued and outstanding shares of Company Stock are owned, beneficially and of record, free and clear of any Liens, other than Permitted Liens, by the Seller. All of the shares of Company Stock were duly authorized and validly issued and are fully paid and nonassessable, and each issuance of such shares was in accordance with the requirements of all applicable federal and state securities laws. Except as set forth on SCHEDULE 4.4, there are no outstanding subscriptions, options, warrants, calls, conversion or other rights, agreements, commitments, arrangements or understandings relating to the sale, issuance or voting of any shares of the capital stock of the Company, or of any securities or other instruments convertible into, exchangeable for or evidencing the right to purchase any shares of capital stock of the Company. There are no outstanding agreements or commitments obligating the Seller or the Company to repurchase, redeem or otherwise acquire any outstanding shares or other equity interests of the Company. 4.5 SUBSIDIARIES. The Seller does not own any equity interest in any Person other than the Company. The Company does not own any equity interest in any Person. 4.6 NO CONFLICTS OR APPROVALS. -9-
(a) Except as set forth on SCHEDULE 4.6(A), the execution, delivery and performance by the Seller of this Agreement and the Ancillary Agreements to which it is a party, and the consummation by the Seller of the transactions contemplated hereby and thereby, do not and will not (i) violate, conflict with or result in a breach of the articles of incorporation or the bylaws of the Seller or of the Company, (ii) subject to the receipt of the Consents set forth on SCHEDULE 4.6(B), violate, conflict with or result in a breach of, or constitute a default by the Seller or the Company (or create an event which, with notice or lapse of time or both, would constitute a default) or give rise to any right of termination, cancellation or acceleration under, or result in the creation of any Lien, other than Permitted Liens, upon any of the properties or assets of the Seller or the Company, or on the Shares, under any Material Contract (as defined in that certain Asset Contribution and Assumption of Liabilities Agreement, dated as of December 31, 2005, by and among PolyOne Engineered Films, Inc., PolyOne and the Company), or (iii) subject to the receipt of the Consents set forth on SCHEDULE 4.6(B), violate any Law or order, writ, judgment, injunction or decree issued by any Governmental Authority (a "GOVERNMENTAL ORDER") applicable to the Seller or the Company, or any of their respective properties or assets, except as would not, individually or in the aggregate, have a Company Material Adverse Effect or a material adverse effect on the ability of the Seller to consummate the transactions contemplated by this Agreement. (b) Except as set forth on SCHEDULE 4.6(B), no Consent is required to be obtained by the Seller for the consummation by the Seller of the transactions contemplated by this Agreement that if not obtained would have a Company Material Adverse Effect or a material adverse effect on the ability of the Seller to consummate the transactions contemplated by this Agreement. 4.7 PROCEEDINGS. As of the date of this Agreement, except as set forth on SCHEDULE 4.7, there are no Proceedings pending or, to the Knowledge of the Seller, threatened against the Seller or the Company that, if adversely decided, would have a material adverse effect on the ability of the Seller to consummate the transactions contemplated by this Agreement. 4.8 NO BROKERS' OR OTHER FEES. Except for KeyBanc Capital Markets, (a) no Person has been employed by or on behalf of the Seller as a broker, finder or investment banker in connection with the transactions contemplated hereby, and (b) no Person with which Seller has had any dealings or communications of any kind is entitled to any fee or commission or like payment in connection with the transactions contemplated hereby. No Buyer will be liable for any such fees, commissions, or like payments to KeyBanc Capital Markets. 4.9 NO OTHER REPRESENTATIONS OR WARRANTIES. Except for the representations and warranties contained in this ARTICLE IV, neither the Seller nor any other Person makes any other express or implied representation or warranty to the Buyers. -10-
ARTICLE V REPRESENTATIONS AND WARRANTIES OF THE BUYERS Each of the Buyers hereby represents and warrants, severally and not jointly, to the Seller as follows: 5.1 ORGANIZATION. Such Buyer is a limited liability company duly formed, validly existing and in good standing under the Laws of its jurisdiction of formation. Such Buyer has the requisite limited liability company power and authority to own, lease and operate its assets and to carry on its business as now being conducted. 5.2 AUTHORIZATION; ENFORCEABILITY. Such Buyer has the requisite limited liability company power and authority to execute and deliver this Agreement and the Ancillary Agreements to which the Buyer is a party and perform its obligations hereunder and thereunder. The execution and delivery of this Agreement by such Buyer and the Ancillary Agreements to which such Buyer is a party and the performance by such Buyers of its obligations hereunder and thereunder have been duly authorized by all necessary limited liability company action on the part of such Buyer and, upon such authorization, no other limited liability company or equityholder proceedings or actions are necessary to authorize or consummate this Agreement, the Ancillary Agreements or the transactions contemplated hereby or thereby. This Agreement and the Ancillary Agreements to which such Buyer is a party have been duly executed and delivered by such Buyer and, assuming due authorization, execution and delivery by the Seller, constitute valid and binding agreements of such Buyer, enforceable against it in accordance with their terms, subject to the General Enforceability Exceptions. 5.3 NO APPROVALS OR CONFLICTS. (a) The execution, delivery and performance by such Buyer of this Agreement and the Ancillary Agreements to which such Buyer is a party and the consummation by such Buyer of the transactions contemplated hereby and thereby do not and will not (i) violate, conflict with or result in a breach by such Buyer of the organizational documents of such Buyer, (ii) violate, conflict with or result in a breach of, or constitute a default by such Buyer (or create an event which, with notice or lapse of time or both, would constitute a default) or give rise to any right of termination, cancellation or acceleration under, or result in the creation of any Lien, other than a Permitted Lien, upon any of the properties or assets of such Buyer under, any material note, bond, mortgage, indenture, license, lease, contract, agreement or other instrument to which such Buyer or any of its properties or assets may be bound, or (iii) subject to the receipt of the requisite approvals referred to on SCHEDULE 5.3(A), violate any Governmental Order or Law applicable to such Buyer or any of its properties or assets, except as would not, individually or in the aggregate, have a Buyer Material Adverse Effect or a material adverse effect on the ability of such Buyer to consummate the transactions contemplated by this Agreement. (b) Except as set forth on SCHEDULE 5.3(B), no Consent is required to be obtained by such Buyer for the consummation by such Buyer of the transactions contemplated by this Agreement or the Ancillary Agreements to which such Buyer is a party. 5.4 PROCEEDINGS. Except as set forth on SCHEDULE 5.4, there are no Proceedings pending or, to the Knowledge of the Buyers, threatened against such Buyer or any -11-
of its Affiliates that would reasonably be expected to have a material adverse effect on the ability of such Buyer to consummate the transactions contemplated by this Agreement or the Ancillary Agreements to which such Buyer is a party. Except as set forth on SCHEDULE 5.4, such Buyer is not subject to any Governmental Order that would reasonably be expected to have a material adverse effect on the ability of such Buyer to consummate the transactions contemplated by this Agreement or the Ancillary Agreements to which such Buyer is a party. 5.5 NO BROKERS' OR OTHER FEES. Except for Matrix Capital Markets Group, Inc., (a) no Person has been employed by or on behalf of such Buyer as a broker, finder or investment banker in connection with the transactions contemplated hereby, and (b) no Person with which such Buyer has had any dealings or communications of any kind is entitled to any fee or commission or like payment in connection with the transactions contemplated hereby. The Seller will not be liable for any such fees, commissions, or like payments to Matrix Capital Markets Group, Inc. 5.6 INVESTMENT INTENT. Such Buyer is acquiring its Shares for the Buyer's own accounts for investment and not with a view to or for sale in connection with any distribution thereof other than in compliance with the 1933 Act. Such Buyer is aware that there are limitations and restrictions on the circumstances under which the Buyers may offer to sell, transfer or otherwise dispose of the Shares, so that it might not be possible to liquidate this investment readily and it may be necessary to hold the Shares for an indefinite period. Such Buyer agrees that it will not transfer any of the Shares, except in compliance with the 1933 Act. Such Buyer further understands and acknowledges that the Shares have not been registered under the 1933 Act and agrees that the Shares may not be transferred unless (a) such transfer is pursuant to an effective registration statement under the 1933 Act or (b) such transfer is exempt from the provisions of Section 5 of the 1933 Act. Such Buyer agrees that the Shares will not be offered for sale, sold, transferred, or otherwise disposed of by such Buyer without compliance with the terms and conditions of the Stockholders' Agreement, as amended from time to time, and applicable federal and state securities laws. 5.7 ABILITY TO BEAR RISK; SOPHISTICATION; INQUIRY. The financial situation of such Buyer is such that (a) it can afford to bear the economic risk of holding the Shares for an indefinite period and (b) it can afford to suffer the complete loss of its investment in the Shares. Such Buyer acknowledges that it has such knowledge and experience in financial and business matters that it is capable of evaluating the merits and risks of the proposed investment. Such Buyer is familiar with the type of investment that the Shares constitutes, and has reviewed the purchase of the Shares subscribed for herein with tax and legal counsel to the extent that such Buyer has deemed such review advisable. Such Buyer has been provided, to its satisfaction, the opportunity to ask questions concerning the Company and the Seller and the terms and conditions of the offering of the Shares. Such Buyer has had all such questions answered to its satisfaction, and has been supplied all additional information deemed necessary by it to verify the accuracy of the information furnished. Such Buyer acknowledges that the Seller is specifically relying on these representations in connection with the consummation of the transactions contemplated by this Agreement. Such Buyer also acknowledges that all information that such Buyer has provided concerning itself and its financial position is true and correct in all material respects. -12-
5.8 ACCREDITED INVESTOR. Such Buyer is an "accredited investor" as defined in Rule 501(a) of Regulation D promulgated under the 1933 Act. 5.9 FINANCING. Such Buyer has sufficient funds available to deliver its respective portion of the Purchase Price and to consummate the transactions contemplated by this Agreement. 5.10 NO RELIANCE. Such Buyer or its representatives have inspected and conducted such reasonable review and analysis (financial and otherwise) of the Company as desired by such Buyer. The Subscriptions and the consummation of the transactions contemplated hereunder and under the Ancillary Agreements by such Buyer are not done in reliance upon any warranty or representation by, or information from, the Seller or the Company of any sort, oral or written, except the warranties and representation specifically set forth in this Agreement (including the Disclosure Schedules and Exhibits hereto) and in any certificates required to be delivered to such Buyer by the Seller or the Company hereunder and thereunder. Such purchase and consummation are instead done entirely on the basis of the Buyer's own investigation, analysis, judgment and assessment of the present and potential value and earning power of the Seller and the Company as well as those representations and warranties by the Seller or the Company specifically set forth in this Agreement (including the Disclosure Schedules and Exhibits hereto) and in any certificates required to be delivered to such Buyer by the Seller or the Company hereunder and thereunder. 5.11 PROMISSORY NOTE. The Promissory Note to be issued under this Agreement, when issued by the Management Investor to the Seller pursuant to the terms of this Agreement, will have been issued in compliance with all applicable federal and state securities laws, and will be free and clear of all Liens. 5.12 NO OTHER REPRESENTATIONS OR WARRANTIES. Except for the representations and warranties contained in this ARTICLE V, neither such Buyer nor any other Person makes any other express or implied representation or warranty to the Seller. ARTICLE VI COVENANTS AND AGREEMENTS 6.1 TRANSFER TAXES. The Buyers, on the one hand, and the Seller, on the other hand, shall each pay one-half of all transfer, documentary, sales, use, registration and other such Taxes (including all applicable real estate transfer Taxes, but excluding any Taxes based on or attributable to income or gains) and related fees (including any penalties, interest and additions to Tax) ("TRANSFER TAXES") arising out of or incurred in connection with this Agreement. 6.2 CONFIDENTIALITY. Following the date of this Agreement, all proprietary information obtained at any time in connection with this Agreement or the transactions contemplated hereby (including without limitation any information obtained in due diligence therefor) by the Buyers from or on behalf of the Company, the Seller, PolyOne, or PolyOne's Affiliates will be kept confidential and will not be disclosed by the Buyer; provided, that the foregoing restriction does not apply to information that (a) is lawfully and independently obtained by the Buyers from a third party without restriction as to disclosure by the Buyers, (b) -13-
was known by the Buyers prior to its disclosure by or on behalf of the Company, the Seller, PolyOne, or PolyOne's Affiliates, (c) is in the public domain or enters into the public domain through no fault of the Buyers, (d) is independently developed by the Buyers without reference to proprietary information provided by or on behalf of the Company, the Seller, PolyOne, or PolyOne's Affiliates, or (e) the Buyers are required by law or legal process to disclose. 6.3 INJUNCTIVE RELIEF; LIMITATION ON SCOPE. The Buyers acknowledge that any breach or threatened breach of the provisions of SECTION 6.2 of this Agreement may cause irreparable injury to the Seller or the Company for which an adequate monetary remedy does not exist. Accordingly, in the event of any such breach or threatened breach, the Seller and the Company shall be entitled, in addition to the exercise of other remedies, to injunctive relief, without necessity of posting a bond, restraining the Buyers from committing such breach or threatened breach. The rights provided under this SECTION 6.3 shall be in addition to, and not in lieu of, any other rights and remedies available to the Seller and the Company. ARTICLE VII INDEMNIFICATION 7.1 INDEMNIFICATION BY THE SELLER. Subject to the terms and conditions set forth in this ARTICLE VII, from and after the date of this Agreement, the Seller shall indemnify and hold harmless the Buyers, their Affiliates (other than the Seller), and their respective officers, directors, shareholders, employees, agents and representatives (collectively, the "BUYER INDEMNIFIED PERSONS"), from and against any and all Losses actually sustained by any Buyer Indemnified Person based upon the failure of or any breach of any (a) representation or warranty by the Seller contained in this Agreement to be true and correct on the date of this Agreement or (b) any covenant or agreement of the Seller. 7.2 INDEMNIFICATION BY THE BUYERS. Subject to the terms and conditions set forth in this ARTICLE VII, from and after the Closing Date, each Buyer, severally and not jointly, shall indemnify and hold harmless the Seller, its Affiliates, and their respective officers, directors, shareholders, employees, agents, and representatives (collectively, the "SELLER INDEMNIFIED PERSONS"), from and against any and all Losses actually sustained by the Seller Indemnified Person based upon the failure of or any breach of any (a) representation or warranty by such Buyer contained in this Agreement to be true and correct on the date of this Agreement or (b) any covenant or agreement of such Buyer. 7.3 INDEMNIFICATION AS EXCLUSIVE REMEDY. All representations, warranties, covenants and obligations in this Agreement and any other certificate or document delivered pursuant to this Agreement will survive the date of this Agreement and the consummation of the transactions contemplated hereby and thereby. The indemnification provided for in this ARTICLE VII, subject to the limitations set forth herein, is the exclusive post-Closing remedy available to any party in connection with any Losses arising out of the matters set forth in this Agreement or the transactions contemplated under this Agreement. 7.4 LIMITATIONS ON INDEMNIFICATION. (a) The right to indemnification of a Buyer Indemnified Person under SECTION 7.1(A) will be reduced by (i) any third party insurance proceeds received by or payable to, or (ii) -14-
any tax benefits actually realized by, (x) the Buyer Indemnified Person or (y) the Company or the Seller, as applicable, provided that such reduction will be equal to the product of the Buyers' percentage ownership of the capital stock of the Seller at the time of the Loss and the dollar amount of the proceeds actually received by or payable to, or the tax benefits actually realized by, the Company or the Seller, as applicable. If a Buyer Indemnified Person receives such insurance proceeds in connection with such Losses for which it has received indemnification, the Buyers shall refund to the Seller or the Company, as applicable, the amount of such insurance proceeds when received, up to the amount of indemnification received. A Buyer Indemnified Person shall use all good faith efforts to pursue third party insurance claims with respect to any such Losses. The parties agree that any indemnification payments made pursuant to this Agreement will be treated for tax purposes as an adjustment to the Purchase Price, unless otherwise required by Law. (b) No Indemnified Party will be entitled to indemnification pursuant to this ARTICLE VII for punitive damages, or for lost profits, consequential, indirect, exemplary or special damages. 7.5 PROCEDURES. (a) Notice of Losses. As soon as is reasonably practicable after the Seller or either of the Buyers has actual knowledge of any Losses for which indemnification is available under SECTION 7.1(A) or SECTION 7.2 (a "CLAIM"), such party shall give written notice thereof (a "CLAIM NOTICE") to the other parties. A Claim Notice must describe the Claim in reasonable detail, and must indicate the amount (estimated as necessary and to the extent feasible) of the Loss that has been or will be suffered by the Indemnified Party. No delay in or failure to give a Claim Notice by the Indemnified Party to the Indemnifying Party will adversely affect any other rights or remedies that the Indemnified Party has under this Agreement, or alter or relieve the Indemnifying Party of its obligations to indemnify the Indemnified Party to the extent that such delay or failure has not materially prejudiced the Indemnifying Party. (b) Third Party Claims. (i) If any Claim Notice identifies any Claim brought by a third person (a "THIRD PARTY CLAIM"), the Indemnifying Party will have the right, exercisable by written notice to the Indemnified Party, to assume the defense of such Third Party Claim, with counsel selected by the Indemnifying Party. If the Indemnifying Party assumes the defense of such Third Party Claim, the Indemnifying Party will not be liable to the Indemnified Party for any legal expenses of other counsel or any other expenses subsequently incurred by such Indemnified Party in connection with the defense thereof and the Indemnified Party will have the right to participate at its own expense in the defense of such Third Party Claim. If the Indemnifying Party does not assume the defense of such Third Party Claim, the Indemnified Party may defend such Third Party Claim at the sole cost of the Indemnifying Party and the Indemnifying Party may still participate in, but not control, the defense of such Third Party Claim at the Indemnifying Party's sole cost and expense. (ii) The party responsible for the defense of any Third Party Claim (a "RESPONSIBLE PARTY") shall, to the extent reasonably requested by the other party, keep -15-
such other party informed as to the status of such Third Party Claim, including all settlement negotiations and offers. With respect to a Third Party Claim for which the Seller is the Responsible Party, the Buyers shall use all reasonable efforts to make available to the Seller all books and records of the Buyers relating to such Third Party Claim and shall cooperate with the Seller in the defense of the Third Party Claim. No settlement or compromise of any Third Party Claim may be effected (A) by the Indemnifying Party without the written consent of the Indemnified Party (which consent may not be unreasonably withheld or delayed) unless all relief provided is paid or satisfied in full by the Indemnifying Party or (B) by the Indemnified Party without the consent of the Indemnifying Party. In no event will an Indemnifying Party be liable for any settlement effected without its prior written consent. ARTICLE VIII MISCELLANEOUS 8.1 FEES AND EXPENSES. Except as otherwise provided in this Agreement and the Ancillary Agreements, each of the Seller and the Buyers shall bear their own expenses and the expenses of their Affiliates in connection with the preparation and negotiation of this Agreement and the Ancillary Agreements and the consummation of the transactions contemplated by this Agreement and the Ancillary Agreements. Each of the Seller and the Buyers shall bear the fees and expenses of any broker or finder retained by such party and its respective Affiliates in connection with the transactions contemplated by this Agreement and the Ancillary Agreements. 8.2 GOVERNING LAW. This Agreement will be construed under and governed by the Laws of the State of Delaware applicable to contracts made and to be performed in the State of Delaware. 8.3 PROJECTIONS. In connection with the Buyers' investigation of the Seller, the Company and the EFG Business, the Buyers may have received from the Seller, the Company and/or their respective representatives certain projections and other forecasts for the EFG Business, and certain business plan and budget information. The Buyers acknowledge that (a) there are uncertainties inherent in attempting to make such projections, forecasts, plans and budgets, (b) the Buyers are familiar with such uncertainties, (c) the Buyers are taking full responsibility for making their own evaluation of the adequacy and accuracy of all estimates, projections, forecasts, plans and budgets so furnished to them, and (d) the Buyers will not assert any claim against the Seller or any of its directors, officers, employees, Affiliates or representatives, or hold the Seller or any such Persons liable, with respect thereto. Accordingly, the Buyers acknowledge that the Seller makes no representation or warranty with respect to such projections, forecasts or plans and that the Seller makes only those representations and warranties explicitly set forth in ARTICLE IV. 8.4 AMENDMENT. This Agreement may be amended only with the written consent of the parties hereto. 8.5 ASSIGNMENT. Neither this Agreement nor any of the rights, interests or obligations hereunder may be assigned by any party hereto without the prior written consent of the other parties. Subject to the preceding sentence, this Agreement will be binding upon, inure -16-
to the benefit of and be enforceable by, the parties hereto and their respective successors and permitted assigns, and is not intended to confer upon any Person other than the parties hereto and their respective successors and permitted assigns any rights or remedies hereunder. 8.6 WAIVER. Any of the terms or conditions of this Agreement that may be lawfully waived may be waived in writing at any time by any party that is entitled to the benefits thereof. Any waiver of any of the provisions of this Agreement by any party hereto will be binding only if set forth in an instrument in writing signed on behalf of such party. No failure to enforce any provision of this Agreement will be deemed to or will constitute a waiver of such provision and no waiver of any of the provisions of this Agreement will be deemed to or will constitute a waiver of any other provision hereof (whether or not similar) nor will such waiver constitute a continuing waiver. 8.7 NOTICES. (a) Any notice, demand, or communication required or permitted to be given by any provision of this Agreement must be in writing and will be deemed to have been sufficiently given or served for all purposes if (i) personally delivered, (ii) sent by a nationally recognized overnight courier service to the recipient at the address below indicated, (iii) sent by registered or certified mail, return receipt requested, postage prepaid, or (iv) delivered by facsimile with confirmation of receipt: If to the Equity Investor: Matrix Capital Markets Group, Inc. 11 South 12th Street, 3rd Floor Richmond, Virginia 23219 Attn: Bill Weirich Telephone: (804) 780-0060 Telecopy: (804) 780-0158 If to the Management Investor: O'Sullivan Films Management, LLC 1944 Valley Avenue Winchester, Virginia 22601 Attn: President Telephone: (540) 667-6666 Telecopy: (540) 722-2695 With a copy to: LeClair Ryan, A Professional Corporation 123 East Main Street 8th Floor Charlottesville, Virginia 22902 Attn: Michael P. Drzal, Esq. Telephone: (434) 245-3431 Telecopy: (434) 296-0905 -17-
If to the Seller: PolyOne Corporation c/o O'Sullivan Films Holding Corporation 33587 Walker Road Avon Lake, Ohio 44012 Attn: Chief Legal Officer Telephone: 440-930-1000 Telecopy: 440-930-1002 With a copy to: Jones Day North Point 901 Lakeside Avenue Cleveland, Ohio 44114 Attn: Denise Carkhuff, Esq. Telephone: 216-586-3939 Telecopy: 216-579-0212 or to such other address as any party hereto may, from time to time, designate in a written notice given in like manner. (b) Except as otherwise provided herein, any notice under this Agreement will be deemed to have been given (i) on the date such notice is personally delivered or delivered by facsimile, (ii) the next succeeding Business Day after the date such notice is delivered to the overnight courier service if sent by overnight courier, or (iii) five Business Days after the date such notice is sent by registered or certified mail. 8.8 COMPLETE AGREEMENT. This Agreement and any confidentiality agreement by and between PolyOne and Matrix Capital Markets Group, Inc., together with the Exhibits, Disclosure Schedules, Ancillary Agreements, certificates and other documents and instruments delivered hereunder, contain the entire understanding of the parties with respect to the subject matter hereof and thereof and supersede all prior agreements and understandings, both written and oral, between the parties with respect to the subject matter hereof and thereof 8.9 COUNTERPARTS. This Agreement may be executed in one or more counterparts, all of which will be considered one and the same agreement and each of which will be deemed an original. 8.10 PUBLICITY. The Seller and the Buyers shall consult with each other and shall mutually agree upon any publication or press release of any nature with respect to this Agreement or the transactions contemplated hereby and shall not issue any such publication or press release prior to such consultation and agreement except as may be required by Law or by obligations pursuant to any listing agreement with any securities exchange or any securities exchange regulation, in which case the party proposing to issue such publication or press release shall make all good faith efforts to consult and agree with the other party or parties before -18-
issuing any such publication or press release and shall provide a copy thereof to the other party or parties prior to such issuance. 8.11 HEADINGS. The headings contained in this Agreement are for reference only and do not affect in any way the meaning or interpretation of this Agreement. 8.12 SEVERABILITY. If any term, provision, agreement, covenant or restriction of this Agreement or the application of any term, provision, covenant or restriction of this Agreement to any party or circumstance is finally adjudged invalid, ineffective, null, void or unenforceable, the application of the remainder of such term, provision, agreement, covenant or restriction to such party or circumstance, the application of such term, provision, agreement, covenant or restriction to other parties or circumstances, and the application of the remainder of the terms, provisions, agreements, covenants and restrictions of this Agreement will remain in full force and effect and will in no way be affected, impaired or invalidated so long as the economic or legal substance of the transactions contemplated hereby is not affected in any manner materially adverse to any party hereto. The invalid, ineffective, null, void or unenforceable provision will, without further action by the parties, be automatically amended to effect the original purpose and intent of the invalid, ineffective, null, void or unenforceable provision; provided, however, that such amendment will apply only with respect to the operation of such provision in the particular jurisdiction in which such adjudication is made. 8.13 THIRD PARTIES. Nothing herein expressed or implied is intended or will be construed to confer upon or give to any Person, other than the parties hereto and their permitted successors or assigns, any rights or remedies under or by reason of this Agreement. 8.14 FURTHER ASSURANCES. The parties shall execute such further instruments and take such further actions as may be reasonably necessary to carry out the intent of this Agreement. Each party hereto shall cooperate affirmatively with the other parties, to the extent reasonably requested by such other parties, to enforce rights and obligations herein provided. 8.15 ARBITRATION. All disputes under this Agreement must be resolved pursuant to an arbitration before, and according to the rules and procedures of the American Arbitration Association ("AAA") before a three-neutral panel sitting in Cleveland, Ohio. The following procedure will apply in such arbitration: (a) The party seeking arbitration shall make application with AAA for arbitration, attaching these provisions to the request, with concurrent notice to the other party. Such party shall attach this Agreement to the application, and set forth in detail the precise issues and matters the applicant wishes to have the arbitrators decide, all to enable the AAA to better determine which arbitrators' qualifications best qualify them to serve on a panel. The AAA shall nominate an odd number of arbitrators having the experience and qualifications with the subject matter of the arbitration reasonably qualifying them to serve, but in no event less than seven potential arbitrators. (b) The parties shall strike arbitrators from the listing until only three remain, with the party requesting arbitration striking first. If a selected arbitrator(s) cannot serve for any reason, the last struck arbitrator(s) will serve in his or her place and stead. -19-
(c) Initially each party to this Agreement shall submit a detailed, comprehensive proposal for resolving the matter being arbitrated. The arbitrators may allow the parties, in the discretion of the panel, to support their proposal through briefing, testimony and oral argument. The arbitrators shall select the proposed resolution put forth by one of the parties as their decision; the arbitrators have no authority to modify that proposed resolution. (d) The decision of a majority of the panel will determine the arbitration, and constitute a final and binding determination of the matter arbitrated, which either party may enforce in a court of law having competent venue over the other party. 8.16 CONSENT TO JURISDICTION; WAIVER OF JURY TRIAL. Each of the parties irrevocably submits to the exclusive jurisdiction of the courts of the State of Delaware, for the purposes of any Proceeding arising out of this Agreement or any transaction contemplated hereby. Each of the parties hereto irrevocably and fully waives the defense of an inconvenient forum to the maintenance of such Proceeding. Each of the parties further agrees that service of any process, summons, notice or document to such party's respective address listed above in one of the manners set forth in SECTION 8.7 will be deemed in every respect effective service of process in any such Proceeding, and waives any objection it might otherwise have to service of process under Law. Nothing herein will affect the right of any Person to serve process in any other manner permitted by Law. The parties hereto hereby irrevocably and unconditionally waive trial by jury in any Proceeding relating to this Agreement or any other agreement entered into in connection therewith and for any counterclaim with respect thereto. [REMAINDER OF PAGE INTENTIONALLY LEFT BLANK] -20-
IN WITNESS WHEREOF, each of the parties hereto has caused this Agreement to be executed by its duly authorized officer, in each case as of the date first above written. O'SULLIVAN FILMS HOLDING CORPORATION By: ------------------------------------ Name: John L. Rastetter Title: Vice President, Finance MATRIX FILMS, LLC By ------------------------------------- Name: ---------------------------------- Title: --------------------------------- O'SULLIVAN FILMS MANAGEMENT, LLC By ------------------------------------- Name: ---------------------------------- Title: --------------------------------- -21-
. . . EXHIBIT 21.1 POLYONE CORPORATION SUBSIDIARIES FORMATION NAME JURISDICTION - ---- ------------- 1997 Chloralkali Venture, Inc. Alabama 1999 General Compounding Partnership, Inc. Delaware 1999 Limited Compounding Partnership, Inc. Delaware 1999 PVC Partner, Inc. Delaware Altona Properties Pty Ltd. (37.4% owned) Australia Auseon Limited Australia BayOne Urethane Systems, LLC (50% owned) Delaware Compounding Technology, Euro S.A France Conexus, Inc. Nevada DH Compounding Company (50% owned) Delaware Geon Development, Inc. Ohio Geon Polimeros Andios S.A. (51% owned) Colombia Hanna France SARL France Hanna PAR Corporation Delaware Hanna Deutschland, GmbH Germany Hollinger Development Company Nevada L. E. Carpenter & Company Delaware Lincoln & Southern Railroad Company Delaware LP Holdings Canada M.A. Hanna Asia Holding Company Delaware M.A. Hanna Export Services Company Barbados M.A. Hanna Plastic Group, Inc. Michigan M.A. Hanna International Financial Services Company Ireland M.A. Hanna de Mexico, S.A. de C.V. Mexico M.A. Hanna U.K. Ltd England MAH Plastics Company Delaware O'Sullivan Plastics Corporation Nevada O'Sullivan Films, Inc. Delaware O'Sullivan Films Holding Corporation Delaware Oxy Vinyls, LP (24% owned) Delaware Polymer Diagnostics, Inc. Ohio PolyOne, LLC Delaware PolyOne Belgium SA Belgium PolyOne Canada, Inc. Canada PolyOne Color and Additives Germany, GmbH Germany PolyOne Corporation UK Limited England 1
Exhibit 21 (cont'd) PolyOne Distribution de Mexico S.A. de C.V. Mexico PolyOne Engineered Films, Inc. Virginia PolyOne Engineering Vinyls UK, Ltd. England PolyOne Funding Corporation Delaware PolyOne International Trading (Shanghai) Co., Ltd. China PolyOne Spain, S.A. Spain PolyOne France S.A.S France PolyOne Hungary, Ltd. Hungary PolyOne Norway, A.S. Norway PolyOne-Shenzhen Co. Ltd. China PolyOne Shanghai, China China PolyOne Singapore, Ltd. Singapore PolyOne-Suzhou, China China PolyOne Sweden, AB Sweden PolyOne Th. Bergmann, GmbH Germany PolyOne Wilflex Europe, Ltd. England PVC Powder Blends LP (90% owned) Delaware Regalite Plastics Corporation Massachusetts Shawnee Holdings, Inc. Virginia Star Color Co. Ltd. Thailand Sunbelt Chlor-Alkali Partnership (50% owned) Delaware Tekno Polimer Group Turkey TRANSCOLOR, S.A. Spain UBE-Hanna Compounding GmbH Germany Welvic Australia Pty. Ltd. (37.4% owned) Australia PolyOne Wilflex Australasia Pty. Ltd. Australia 2
EXHIBIT 23.1 CONSENT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM We consent to the incorporation by reference in the Registration Statement (Form S-8 No. 333-128283) pertaining to the 2005 Equity and Performance Incentive Plan, in the Registration Statement (Form S-8 No. 333-47796) pertaining to Post Effective Amendment No. 2 on Form S-8 to Form S-4 and in the Registration Statement (Form S-8 No. 333-48002) pertaining to the PolyOne Corporation 2000 Stock Incentive Plan of our reports dated February 24, 2006, with respect to the consolidated financial statements and schedule of PolyOne Corporation, PolyOne Corporation management's assessment of the effectiveness of internal control over financial reporting, and the effectiveness of internal control over financial reporting of PolyOne Corporation, included in this Annual Report (Form 10-K) for the year ended December 31, 2005. /s/ ERNST & YOUNG LLP Cleveland, Ohio March 14, 2006
EXHIBIT 23.2 CONSENT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM We consent to the incorporation by reference in the registration statement (No. 333-48002, 333-47796 and 333-128283) on Form S-8 of PolyOne Corporation of our report dated February 28, 2006, with respect to the consolidated balance sheets of Oxy Vinyls, LP as of December 31, 2005 and 2004, and the related consolidated statements of operations, changes in partners' capital, and cash flows for each of the years in the three-year period ended December 31, 2005, which report appears in the December 31, 2005, annual report on Form 10-K of PolyOne Corporation. KPMG LLP Dallas, Texas March 15, 2006
EXHIBIT 23.3 CONSENT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM We consent to the incorporation by reference in the Registration Statement (Form S-8 No. 333-128283) pertaining to the 2005 Equity and Performance Incentive Plan, in the Registration Statement (Form S-8 No. 333-47796) pertaining to Post Effective Amendment No. 2 on Form S-8 to Form S-4 and in the Registration Statement (Form S-8 No. 333-48002) pertaining to the PolyOne Corporation 2000 Stock Incentive Plan of our report dated February 10, 2006, with respect to the financial statements of SunBelt Chlor Alkali Partnership included in the Annual Report (Form 10-K) of PolyOne Corporation for the year ended December 31, 2005. /s/ ERNST & YOUNG LLP Cleveland, Ohio March 14, 2006
EXHIBIT 31.1 CERTIFICATION I, Stephen D. Newlin, President, Chief Executive Officer and Chairman of the Board of PolyOne Corporation ("registrant"), certify that: 1. I have reviewed this report on Form 10-K of PolyOne Corporation; 2. Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report; 3. Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report; 4. The registrant's other certifying officer(s) and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) and internal control over financial reporting (as defined in Exchange Act Rules 13a-15(f) and 15d-15(f)) for the registrant and have: (a) Designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared; (b) Designed such internal control over financial reporting, or caused such internal control over financial reporting to be designed under our supervision, to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles; (c) Evaluated the effectiveness of the registrant's disclosure controls and procedures and presented our conclusions in this report about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and (d) Disclosed in this report any change in the registrant's internal control over financial reporting that occurred during the registrant's most recent fiscal quarter (the registrant's fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrant's internal control over financial reporting; and 5. The registrant's other certifying officer(s) and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant's auditors and the audit committee of the registrant's board of directors (or persons performing the equivalent functions): (a) All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant's ability to record, process, summarize and report financial information; and (b) Any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant's internal control over financial reporting. /s/ Stephen D. Newlin - ------------------------------------------------------------ Stephen D. Newlin President, Chief Executive Officer and Chairman of the Board March 15, 2006
EXHIBIT 31.2 CERTIFICATION I, W. David Wilson, Vice President and Chief Financial Officer of PolyOne Corporation ("registrant"), certify that: 1. I have reviewed this report on Form 10-K of PolyOne Corporation; 2. Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report; 3. Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report; 4. The registrant's other certifying officer(s) and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) and internal control over financial reporting (as defined in Exchange Act Rules 13a-15(f) and 15d-15(f)) for the registrant and have: (a) Designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared; (b) Designed such internal control over financial reporting, or caused such internal control over financial reporting to be designed under our supervision, to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles; (c) Evaluated the effectiveness of the registrant's disclosure controls and procedures and presented our conclusions in this report about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and (d) Disclosed in this report any change in the registrant's internal control over financial reporting that occurred during the registrant's most recent fiscal quarter (the registrant's fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrant's internal control over financial reporting; and 5. The registrant's other certifying officer(s) and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant's auditors and the audit committee of the registrant's board of directors (or persons performing the equivalent functions): (a) All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant's ability to record, process, summarize and report financial information; and (b) Any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant's internal control over financial reporting. /s/ W. David Wilson - ------------------------------------------ W. David Wilson Vice President and Chief Financial Officer March 15, 2006
EXHIBIT 32.1 CERTIFICATION PURSUANT TO 18 U.S.C. SECTION 1350, AS ADOPTED PURSUANT TO SECTION 906 OF THE SARBANES-OXLEY ACT OF 2002 In connection with the Annual Report on Form 10-K of PolyOne Corporation (the "Company") for the period ended December 31, 2005, as filed with the Securities and Exchange Commission on the date hereof (the "Report"), I, Stephen D. Newlin, President, Chief Executive Officer and Chairman of the Board, do hereby certify, pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, that, to the best of my knowledge: (1) The Report fully complies with the requirements of section 13(a) or 15(d) of the Securities Exchange Act of 1934; and (2) The information contained in the Report fairly presents, in all material respects, the financial condition and results of operations of the Company as of the dates and for the periods expressed in the Report. /s/ Stephen D. Newlin - ------------------------------------------------------------ Stephen D. Newlin President, Chief Executive Officer and Chairman of the Board March 15, 2006 The foregoing certification is being furnished solely pursuant to 18 U.S.C. Section 1350 and is not being filed as part of the Report or as a separate disclosure document.
EXHIBIT 32.2 CERTIFICATION PURSUANT TO 18 U.S.C. SECTION 1350, AS ADOPTED PURSUANT TO SECTION 906 OF THE SARBANES-OXLEY ACT OF 2002 In connection with the Annual Report on Form 10-K of PolyOne Corporation (the "Company") for the period ended December 31, 2005, as filed with the Securities and Exchange Commission on the date hereof (the "Report"), I, W. David Wilson, Vice President and Chief Financial Officer of the Company, do hereby certify, pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, that, to the best of my knowledge: (1) The Report fully complies with the requirements of section 13(a) or 15(d) of the Securities Exchange Act of 1934; and (2) The information contained in the Report fairly presents, in all material respects, the financial condition and results of operations of the Company as of the dates and for the periods expressed in the Report. /s/ W. David Wilson - ------------------------------------------ W. David Wilson Vice President and Chief Financial Officer March 15, 2006 The foregoing certification is being furnished solely pursuant to 18 U.S.C. Section 1350 and is not being filed as part of the Report or as a separate disclosure document.
Exhibit 99.1 OXY VINYLS, LP AND SUBSIDIARIES Consolidated Financial Statements December 31, 2005 and 2004 (With Independent Auditors' Report Thereon)
Report of Independent Registered Public Accounting Firm To the Partners Oxy Vinyls, LP: We have audited the accompanying consolidated balance sheets of Oxy Vinyls, LP and subsidiaries (the Partnership) as of December 31, 2005 and 2004, and the related consolidated statements of operations, changes in partners' capital, and cash flows for each of the years in the three-year period ended December 31, 2005. These consolidated financial statements are the responsibility of the Partnership's management. Our responsibility is to express an opinion on these consolidated financial statements based on our audits. We conducted our audits in accordance with generally accepted auditing standards as established by the Auditing Standards Board (United States) and in accordance with the auditing standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. The Partnership is not required to have, nor were we engaged to perform, an audit of its internal control over financial reporting. Our audit included consideration of internal control over financial reporting as a basis for designing audit procedures that are appropriate in the circumstances, but not for the purpose of expressing an opinion on the effectiveness of the Partnership's internal control over financial reporting. Accordingly, we express no such opinion. An audit also includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion. In our opinion, the consolidated financial statements referred to above present fairly, in all material respects, the financial position of Oxy Vinyls, LP and subsidiaries as of December 31, 2005 and 2004, and the results of their operations and their cash flows for each of the years in the three-year period ended December 31, 2005, in conformity with U.S. generally accepted accounting principles. As explained in Note 3 to the financial statements, effective January 1, 2003, the Partnership changed its method of accounting for asset retirement obligations. In addition, as explained in Note 2 to the financial statements, effective April 1, 2003, the Partnership changed its method of accounting for the consolidation of variable interest entities. Furthermore, as explained in Note 3 to the financial statements, effective July 1, 2005, the Partnership changed its method of accounting for share-based payments. KPMG LLP Dallas, Texas February 28, 2006
OXY VINYLS, LP AND SUBSIDIARIES CONSOLIDATED BALANCE SHEETS December 31, 2005 and 2004 (Amounts in thousands) 2005 2004 ---------- ---------- ASSETS CURRENT ASSETS: Cash and cash equivalents $ 963 $ 25 Trade receivables, net of reserves of $1,944 in 2005 248,979 77,660 Other receivables 11,747 4,119 Receivable from OXY Receivables Corporation, net -- 172,147 Receivable from PolyOne Corporation, net 27,952 -- Inventories 166,721 133,940 Prepaid expenses 10,905 3,567 ---------- ---------- Total current assets 467,267 391,458 PROPERTY, PLANT AND EQUIPMENT, net 1,223,301 1,353,923 OTHER ASSETS, net 11,542 14,378 ---------- ---------- $1,702,110 $1,759,759 ========== ========== LIABILITIES AND PARTNERS' CAPITAL CURRENT LIABILITIES: Current maturities of long-term debt $ 8,250 $ -- Current maturities of note payable to Occidental Chemical Corporation 9,964 -- Current maturities of loans payable to Occidental Petroleum Corporation 13,700 -- Accounts payable 108,345 121,008 Accrued liabilities 69,978 53,225 Accrued property taxes 17,525 17,015 Foreign income taxes payable 431 152 Payable to Occidental Chemical Corporation, net 47,767 51,877 Payable to PolyOne Corporation, net -- 1,043 ---------- ---------- Total current liabilities 275,960 244,320 LONG-TERM DEBT, net of current maturities 156,383 164,597 NOTE PAYABLE TO OCCIDENTAL CHEMICAL CORPORATION -- 9,964 LOANS PAYABLE TO OCCIDENTAL PETROLEUM CORPORATION, net 120,342 250,676 POSTRETIREMENT BENEFIT OBLIGATIONS 29,469 24,529 ASSET RETIREMENT OBLIGATIONS 14,453 13,316 DEFERRED CREDITS AND OTHER LIABILITIES 7,747 8,275 COMMITMENTS AND CONTINGENCIES (NOTE 10) MINORITY INTEREST IN OXYMAR 47,662 11,339 PARTNERS' CAPITAL 1,050,094 1,032,743 ---------- ---------- $1,702,110 $1,759,759 ========== ========== The accompanying notes are an integral part of these consolidated financial statements. 1
OXY VINYLS, LP AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF OPERATIONS For the Years Ended December 31, 2005 and 2004 and 2003 (Amounts in thousands) 2005 2004 2003 ---------- ---------- ---------- REVENUES: Net sales $2,501,986 $2,272,508 $1,760,373 Equity in losses of unconsolidated subsidiary -- -- (3,146) ---------- ---------- ---------- 2,501,986 2,272,508 1,757,227 COSTS AND OTHER DEDUCTIONS: Cost of sales 2,171,907 1,974,155 1,586,725 Selling, general and administrative and other operating expenses, net 29,559 31,289 52,844 Restructuring and asset writedowns 104,686 -- -- Interest expense, net 26,741 30,273 19,468 ---------- ---------- ---------- INCOME BEFORE MINORITY INTEREST, INCOME TAXES AND ACCOUNTING CHANGE 169,093 236,791 98,190 Minority interest 36,321 38,191 201 ---------- ---------- ---------- INCOME BEFORE TAXES AND ACCOUNTING CHANGE 132,772 198,600 97,989 Provision (benefit) for income taxes 2,921 (1,158) 2,196 ---------- ---------- ---------- INCOME BEFORE ACCOUNTING CHANGE 129,851 199,758 95,793 Cumulative effect of accounting change, net -- -- (3,441) ---------- ---------- ---------- NET INCOME $ 129,851 $ 199,758 $ 92,352 ========== ========== ========== The accompanying notes are an integral part of these consolidated financial statements. 2
OXY VINYLS, LP AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF CHANGES IN PARTNERS' CAPITAL For the Years Ended December 31, 2005 and 2004 and 2003 (Amounts in thousands) Occidental Occidental 1999 PVC Total PVC LP Inc. PVC LLC Partner Inc. Partners' Capital ----------- ---------- ------------ ----------------- Balance at December 31, 2002 $ 756,687 $10,089 $242,140 $1,008,916 Net income 69,264 924 22,164 92,352 Distributions to partners (60,000) (800) (19,200) (80,000) --------- ------- -------- ---------- Balance at December 31, 2003 765,951 10,213 245,104 1,021,268 Net income 149,818 1,998 47,942 199,758 Distributions to partners (141,212) (1,879) (45,192) (188,283) --------- ------- -------- ---------- Balance at December 31, 2004 774,557 10,332 247,854 1,032,743 Net income 97,388 1,298 31,165 129,851 Distributions to partners (84,375) (1,125) (27,000) (112,500) --------- ------- -------- ---------- Balance at December 31, 2005 $ 787,570 $10,505 $252,019 $1,050,094 ========= ======= ======== ========== The accompanying notes are an integral part of these consolidated financial statements. 3
OXY VINYLS, LP AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF CASH FLOWS For the Years Ended December 31, 2005 and 2004 and 2003 (Amounts in thousands) 2005 2004 2003 --------- --------- --------- CASH FLOW FROM OPERATING ACTIVITIES: Net income $ 129,851 $ 199,758 $ 92,352 Adjustments to reconcile net income to net cash provided by operating activities: Depreciation and amortization 122,587 123,044 99,371 Equity in losses of unconsolidated subsidiary -- -- 3,146 Decrease in deferred foreign income taxes -- (3,099) (339) Minority interest 36,321 38,192 201 Other noncash charges to income 5,820 3,170 5,516 Loss on disposition of assets, net 9,414 11,442 8,314 Restructuring and asset writedowns 104,686 -- -- Cumulative effect of accounting change, net -- -- 3,441 Changes in operating assets and liabilities: Increase in trade and other receivables (178,947) (37,601) (1,580) (Increase) decrease in inventories (33,933) (13,862) 5,908 Decrease (increase) in receivables from OXY Receivables Corporation 172,147 (13,175) (29,815) Increase (decrease) in foreign income taxes payable 279 (406) (167) Increase in prepaid expenses (7,338) (258) (581) (Decrease) increase in accounts payable, accrued liabilities and property taxes (94) 37,871 23,777 Increase in receivable from Occidental Chemical Corporation, net -- -- (38,360) (Decrease) increase in payable to Occidental Chemical Corporation, net (4,110) 13,349 38,528 (Decrease) increase in payable to PolyOne Corporation, net (28,995) 91 622 Other operating, net (9,830) (5,504) 1,629 --------- --------- --------- Net cash provided by operating activities 317,858 353,012 211,963 CASH FLOW FROM INVESTING ACTIVITIES: Capital expenditures (87,786) (90,767) (75,858) Buy out of leased LaPorte facility and related railcars -- -- (179,600) --------- --------- --------- Net cash used by investing activities (87,786) (90,767) (255,458) CASH FLOW FROM FINANCING ACTIVITIES: Payments of long term-debt -- -- (105,000) Distributions to partners (112,500) (188,283) (80,000) (Decrease) increase in loan payable to Occidental Petroleum Corporation (116,634) (74,056) 224,111 --------- --------- --------- Net cash (used) provided by financing activities (229,134) (262,339) 39,111 --------- --------- --------- Increase (decrease) in cash and cash equivalents 938 (94) (4,384) Cash and cash equivalents, beginning of year 25 119 4,503 --------- --------- --------- Cash and cash equivalents, end of year $ 963 $ 25 $ 119 ========= ========= ========= The accompanying notes are an integral part of these consolidated financial statements. 4
OXY VINYLS, LP AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS December 31, 2005 and 2004 (1) SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES - Formation and operations - Oxy Vinyls, LP ("OxyVinyls" or the "Partnership"), a Delaware limited partnership, was formed on April 6, 1999, pursuant to a Limited Partnership Agreement among Occidental PVC LP, Inc. (the "Oxy Limited Partner") and Occidental PVC, LLC (the "Oxy General Partner"), wholly-owned subsidiaries of Occidental Chemical Corporation ("OCC") and 1999 PVC Partner Inc., (the "PolyOne Limited Partner"), a subsidiary of PolyOne Corporation ("PolyOne"). The contributions and related transactions described in this Note were effective, and the Partnership commenced operations, as of April 30, 1999, at which time the Limited Partnership Agreement was amended pursuant to a First Amended and Restated Limited Partnership Agreement dated as of April 30, 1999 (collectively with the Limited Partnership Agreement, the "Partnership Agreement"). Through the Oxy General Partner and the Oxy Limited Partner, OCC indirectly owns a 76 percent interest in the Partnership. OCC is an indirect, wholly-owned subsidiary of Occidental Petroleum Corporation ("OPC"). Through the PolyOne Limited Partner, PolyOne indirectly owns a 24 percent interest in the Partnership. The Partnership owns and operates polyvinyl chloride ("PVC"), vinyl chloride monomer ("VCM") and chlor-alkali manufacturing facilities in the United States and Canada that were contributed on behalf of the Oxy General Partner and the Oxy Limited Partner by OCC, and on behalf of the PolyOne Limited Partner, by PolyOne. A 50 percent equity interest in OXYMAR ("OxyMar"), which was a Texas general partnership between Oxy VCM Corporation ("Oxy VCM"), an indirect wholly-owned subsidiary of OPC, and U.S. VCM Corporation ("U.S. VCM"), a wholly-owned subsidiary of Marubeni Corporation ("Marubeni"), a Japanese corporation, was contributed to the Partnership at formation through the merger of Oxy VCM into the Oxy General Partner and the subsequent transfer by the Oxy General Partner of its equity interest in OxyMar to the Partnership. Effective April 1, 2003, OxyVinyls consolidated OxyMar under the provisions of Financial Accounting Standards Board ("FASB") Interpretation ("FIN") No. 46, "Consolidation of Variable Interest Entities" ("FIN No. 46"). (See Principles of consolidation and minority interest section below and Notes 2 and 3.) As of April 30, 2004, Marubeni exercised its option to put its interest in OxyMar to OCC. (See Note 2.) Under terms of the Partnership Agreement, net income is allocated pro-rata among the partners based on their percentage ownership of the Partnership. Distributions to the partners and any additional cash contributions required by the Partnership are also based on the partners' percentage ownership of the Partnership. Principles of consolidation and minority interest - The consolidated financial statements include the accounts of OxyVinyls, OxyMar (as discussed below), LaPorte Chemicals Corporation ("LaPorte"), OxyVinyls Export Sales LLC and OxyVinyls Canada Inc. ("OxyVinyls Canada"), whose functional currency is the U.S. dollar. All intercompany accounts and transactions have been eliminated. Before April 30, 2004, OxyMar was 21.4 percent owned by U.S. VCM, 50 percent owned by OxyVinyls, and 28.6 percent owned and operated by OCC. On April 30, 2004 when Marubeni exercised its option to put its remaining interest in OxyMar to OCC, OxyMar became 50 percent owned by OxyVinyls and 50 percent owned and operated by OCC. The consolidated financial statements include 100 percent of the accounts of OxyMar effective April 1, 2003. U.S. VCM's 21.4 percent and OCC's 28.6 percent interest in OxyMar and OxyMar's results of operations from April 1, 2003 through April 30, 2004 have been reflected as minority interest. Subsequent to April 30, 2004, OCC's 50 percent interest in OxyMar and OxyMar's results of operations have been reflected as minority interest. (See Note 2.) 5
OXY VINYLS, LP AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS December 31, 2005 and 2004 (1) SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES - (continued) Risks and uncertainties - The process of preparing consolidated financial statements in conformity with accounting principles generally accepted in the United States of America requires the use of estimates and assumptions regarding certain types of assets, liabilities, revenues and expenses. Such estimates primarily relate to unsettled transactions and events as of the date of the consolidated financial statements. Accordingly, upon settlement, actual results may differ from estimated amounts, generally not by material amounts. Management believes that these estimates and assumptions provide a reasonable basis for the fair presentation of OxyVinyls' financial position and results of operations. The carrying value of OxyVinyls' property, plant and equipment ("PP&E") is based on the cost incurred to acquire the PP&E, net of accumulated depreciation and any impairment charges. OxyVinyls performs impairment tests on its assets whenever events or changes in circumstances lead to a reduction in the estimated useful lives or estimated future cash flows that would indicate that the carrying amount may not be recoverable, or when management's plans change with respect to those assets. Under the provisions of Statement of Financial Accounting Standards ("SFAS") No. 144, "Accounting for the Impairment or Disposal of Long-Lived Assets" ("SFAS No. 144"), OxyVinyls must compare the undiscounted future cash flows of an asset to its carrying value. (See Note 6.) Since OxyVinyls' major products are commodities, significant changes in the prices of chemical products could have a significant impact on OxyVinyls' results of operations for any particular period. OxyVinyls also depends on feedstocks and energy to produce chemicals, both of which are commodities subject to significant price fluctuations. OxyVinyls had two major customers during the periods presented, which accounted for 28.0 percent, 23.8 percent and 19.1 percent of total sales for the years ended December 31, 2005, 2004 and 2003, respectively. OxyVinyls' receivable from these two customers was approximately $77 million and $46 million at December 31, 2005 and 2004, respectively. Substantially all key raw materials are supplied by related parties. (See Note 14.) Revenue recognition - Revenue from product sales is recognized after the product is shipped and title has passed to the customer. Prices are fixed at the time of shipment. Customer incentive programs provide for payments or credits to be made to customers based on the volume of product purchased over a defined period. Total customer incentive payments over a given period are estimated and recorded as a reduction to revenue ratably over the contract period. Such estimates are evaluated and revised as warranted. Income taxes - The Partnership is generally not subject to income taxes except for Canadian income taxes related to its consolidated subsidiary, OxyVinyls Canada, as well as certain U.S. state and federal income taxes associated with OxyVinyls' wholly-owned subsidiary, LaPorte. The Partnership follows SFAS No. 109, "Accounting for Income Taxes", pursuant to which the liability method is used in accounting for taxes. Under this method, deferred tax assets and liabilities are determined based on differences between financial reporting and tax basis of assets and liabilities, and are measured using the enacted tax rates and regulations that will be in effect when the differences are expected to reverse. 6
OXY VINYLS, LP AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS December 31, 2005 and 2004 (1) SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES - (continued) Foreign currency transactions - The functional currency applicable to OxyVinyls' Canadian operations is the U.S. dollar since cash transactions are principally denominated in U.S. dollars. The effect of exchange rate changes on transactions denominated in nonfunctional currencies generated a loss of $.3 million for the year ended December 31, 2005, a loss of $.7 million for the year ended December 31, 2004 and a loss of $.4 million for the year ended December 31, 2003. These amounts are included in the expense category of the item that gave rise to the related transaction gain or loss. Cash and cash equivalents - Cash equivalents consisted of highly liquid certificates of deposits with initial maturities of three months or less. (See Note 8.) Interest income on deposits with unrelated parties was $.1 million in the year ended December 31, 2005 and $.3 million in the year ended December 31, 2004. Cash overdrafts are reclassified to accounts payable and amounted to $7.1 million and $8.8 million as of December 31, 2005 and 2004, respectively. Other assets, net - Other assets, net also includes certain tangible assets and deferred charges that are amortized over the estimated periods to be benefited (three to ten years). Major maintenance expenditures - OxyVinyls uses the accrue-in-advance method to account for major maintenance turnaround expenditures. Under this method, an estimate is made of the costs expected to be incurred in connection with the next planned major maintenance shutdown. That estimate is then accrued on a straight-line basis over the period of time until the next planned major maintenance shutdown occurs. The liability for major maintenance turnaround expenditures included in accrued liabilities was $19.9 million and $21.3 million as of December 31, 2005 and 2004, respectively. Asset retirement obligations - In accordance with SFAS No. 143, "Accounting for Asset Retirement Obligations" ("SFAS No. 143"), OxyVinyls recognizes the fair value of a liability for an asset retirement obligation in the period in which the liability is incurred or becomes reasonably estimable and if there is a legal obligation to dismantle the asset and reclaim or remediate the property at the end of its useful life. The liability amounts are based on future retirement cost estimates and incorporate many assumptions such as time to abandonment, future inflation rates and the adjusted risk free rate of interest. When the liability is initially recorded, OxyVinyls capitalizes the cost by increasing the related property, plant and equipment balances. Over time the liability is increased and expense is recognized for the change in its present value, and the initial capitalized cost is depreciated over the useful life of the asset. No market risk premium has been included in OxyVinyls' liability since no reliable estimate can be made at this time. (See Note 3.) 7
OXY VINYLS, LP AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS December 31, 2005 and 2004 (1) SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES - (continued) Asset retirement obligations - (continued) The following table summarizes the activity of the asset retirement obligation for the years ended December 31, (in thousands): 2005 2004 ------- ------- Beginning balance $13,316 $ 8,517 Accretion expense 926 871 Revisions to estimated cash flows 211 3,928 ------- ------- Ending Balance $14,453 $13,316 ======= ======= Exchanges - Finished product exchange transactions, which involve homogeneous commodities held for sale in the ordinary course in the same line of business and do not involve the payment or receipt of cash, are not accounted for as purchases and sales. Any resulting volumetric exchange balances are accounted for as inventory in accordance with established inventory valuation policy. Research and development costs - Research and development costs, which are charged to selling, general and administrative and other operating expenses as incurred, were $3.0 million, $3.4 million and $3.1 million for the years ended December 31, 2005, 2004 and 2003, respectively. Supplemental cash flow information - Cash payments for income taxes totaled $2.8 million, $2.2 million and $2.8 million during the years ended December 31, 2005, 2004 and 2003, respectively. Net interest paid totaled $12.8 million, $13.1 million and $6.9 million during the years ended December 31, 2005, 2004 and 2003, respectively. During the year ended December 31, 2004, OxyVinyls sold trade receivables to an affiliate, OXY Receivables Corporation ("ORC"). (See Note 4.) Fair value of financial instruments - OxyVinyls values financial instruments as required by SFAS No. 107, "Disclosures about Fair Value of Financial Instruments". The carrying amounts of cash and cash equivalents approximate fair value because of the short maturity of those instruments. OxyVinyls estimates the fair value of its long-term debt based on the quoted market prices for the same or similar issues or on the yields offered to OxyVinyls for debt of similar rating and similar remaining maturities. The estimated fair value of OxyVinyls' note payable to OCC was approximately $10.0 million and $10.2 million at December 31, 2005 and 2004, respectively, compared with a carrying value of $10.0 million at each of December 31, 2005 and 2004. (See Note 7.) The estimated fair value of OxyMar's bonds referenced in Note 7 was $193.2 million and $200.4 million at December 31, 2005 and 2004, respectively, compared with a carrying value of $164.6 million at each of December 31, 2005 and 2004. The carrying value of all other financial instruments approximates fair value. 8
OXY VINYLS, LP AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS December 31, 2005 and 2004 (2) OXYMAR - OxyMar is a partnership that is 50 percent owned by OxyVinyls and 50 percent owned by Oxy VCM, LP, an indirectly wholly-owned subsidiary of OCC. OxyMar owns a VCM manufacturing facility at Ingleside, Texas, which is operated on OxyMar's behalf by OCC pursuant to an operating agreement. OxyMar is not subject to federal or state income taxes because its income is directly reportable by the individual partners. OxyVinyls accounted for its investment in OxyMar using the equity method of accounting until April 1, 2003 when OxyMar was consolidated under FIN No. 46. (See Consolidation of OxyMar below.) Equity investment - In 2000, U.S. VCM transferred 28.6 percent of its ownership of OxyMar to Oxy VCM, LP. In connection with this transfer, OxyVinyls, Oxy VCM, LP and U.S. VCM entered into the Second Amended and Restated Partnership Agreement ("OxyMar Partnership Agreement") which pertains to the ownership and operation of OxyMar. Pursuant to the OxyMar Partnership Agreement, U.S. VCM and OxyVinyls retained 50/50 management control of OxyMar. On April 30, 2004, Marubeni exercised its option to transfer its remaining 21.4 percent interest in OxyMar by paying $19.5 million to OCC. In connection with the transfer, OPC accepted the assignment of Marubeni's guarantee of OxyMar's debt. Because all the OxyMar debt was already consolidated in OxyVinyls' financial statements with the adoption of the FIN No. 46, the exercise of the option did not have a material effect on OxyVinyls' financial position or results of operations. The percentage ownership interest held by each partner of OxyMar is: From November 29, 2000 through April 30, 2004 Subsequent to April 30, 2004 - --------------------------------------------- ---------------------------- OxyVinyls 50.0 percent OxyVinyls 50.0 percent Oxy VCM, LP 28.6 percent Oxy VCM, LP 50.0 percent U.S. VCM 21.4 percent U.S. VCM -- Under the terms of the Third Amended and Restated Partnership Agreement effective April 30, 2004, net income is allocated among the partners pro-rata based on their percentage interest in the results of OxyMar. Distributions to the partners are also based on the partners' percentage interest in OxyMar. 9
OXY VINYLS, LP AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS December 31, 2005 and 2004 (2) OXYMAR - (continued) Equity investment - (continued) At March 31, 2003, the historical underlying equity in net assets of OxyMar exceeded the Partnership's investment in OxyMar by $6.3 million. The deficiency was being amortized on a straight-line basis into income over 25 years. Amortization was $.1 million for the period ended March 31, 2003 and is included in equity in (losses)/earnings of unconsolidated subsidiary on the consolidated statements of operations. Upon the consolidation of OxyMar on April 1, 2003, this deficiency was treated as an adjustment to property, plant and equipment. The following table presents summarized financial information of OxyMar for the three months ended March 31, 2003 and as of March 31, 2003, (in thousands): Net sales $138,684 Costs and expenses 146,031 -------- Net loss $ (7,347) ======== Current assets $ 71,635 Noncurrent assets $315,774 Current liabilities $ 53,046 Noncurrent liabilities $388,468 Partners' capital deficit $(54,105) Consolidation of OxyMar - In January 2003, the FASB issued FIN No. 46, "Consolidation of Variable Interest Entities" ("FIN No. 46"), which requires a company to consolidate a variable interest entity ("VIE") if it is designated as the primary beneficiary of that entity even if the company does not have a majority of the VIE's voting interests. A VIE is generally defined as an entity whose equity is unable to finance its activities or whose owners lack the risks and rewards of ownership. The statement also imposes disclosure requirements for all the VIEs of a company, even if the company is not the primary beneficiary. The provisions of this statement apply at inception for any entity created after January 31, 2003. OxyVinyls adopted the provisions of FIN No. 46 for its existing entities on April 1, 2003, which resulted in the consolidation of its OxyMar investment. As a result of the OxyMar consolidation, assets increased by approximately $373 million, liabilities increased by approximately $399 million and minority interest of a negative $27 million was recorded. There was no material effect on net income as a result of the consolidation. See Note 14 regarding OxyVinyls' purchase commitment from OxyMar. Unrealized profits on inventory purchased from OxyMar prior to the consolidation of OxyMar were deferred by OxyVinyls based on its ownership percentage and were recognized upon the ultimate sale to an unaffiliated customer. All intercompany accounts and transactions between OxyVinyls and OxyMar have been eliminated. 10
OXY VINYLS, LP AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS December 31, 2005 and 2004 (3) ACCOUNTING CHANGES - Future accounting change - In September 2005, the Emerging Issues Task Force ("EITF") finalized the provisions of EITF Issue No. 04-13, "Accounting for Purchases and Sales of Inventory with the Same Counterparty" ("EITF No. 04-13"), which provides accounting guidance about whether buy/sell arrangements should be accounted for at historical cost and whether these arrangements should be reported on a gross or net basis. Buy/sell arrangements typically are contractual arrangements where the buy and sell agreements are entered into in contemplation of one another with the same counterparty. OxyVinyls reports all buy/sell arrangements on a net basis, at historical cost. This EITF is effective in the first interim period beginning after March 15, 2006, and OxyVinyls will prospectively adopt this statement in the second quarter of 2006. OxyVinyls is currently assessing the effect of EITF No. 04-13, but does not expect it to have a material effect on its financial statements. Recently adopted accounting changes - Certain OxyVinyls executives participate in OPC stock-based incentive plans that are described in Note 11. On July 1, 2005, OPC early adopted the fair value recognition provisions of SFAS No. 123R, "Share-Based Payments" ("SFAS No. 123R"), under the modified prospective transition method. Prior to July 1, 2005, OPC applied the Accounting Principles Board (APB) Opinion No. 25 intrinsic value accounting method for its stock incentive plans. Under the modified prospective transition method, the fair value recognition provisions apply only to new awards or awards modified after July 1, 2005. Additionally, the fair value of existing unvested awards at the date of adoption is recorded in compensation expense over the remaining requisite service period. OPC adopted this statement in the third quarter of 2005 and the adoption did not have a material impact on the consolidated financial statements of OxyVinyls. (See Note 11.) In March 2005, the FASB issued FIN No. 47, "Accounting for Conditional Asset Retirement Obligations" ("FIN No. 47"). FIN No. 47 specifies the accounting treatment for conditional asset retirement obligations under the provisions of SFAS No. 143. FIN No. 47 is effective no later than the end of fiscal years ending after December 15, 2005. OxyVinyls has identified conditional asset retirement obligations at a certain number of its facilities that are mainly related to plant decommissioning. Under FIN No. 47, which OxyVinyls adopted on December 31, 2005, OxyVinyls is required to record the fair value of these conditional liabilities if they can be reasonably estimated. However, OxyVinyls believes that there is an indeterminate settlement date for these asset retirement obligations because the range of time over which OxyVinyls may settle these obligations is unknown or cannot be estimated. Therefore, OxyVinyls cannot reasonably estimate the fair value of these liabilities. OxyVinyls will recognize these conditional asset retirement obligations in the period in which sufficient information becomes available to reasonably estimate their fair values. In November 2004, the FASB issued SFAS No. 151, "Inventory Costs, an amendment of FASB Accounting Research Bulletin No. 43, Chapter 4" ("SFAS No. 151"). SFAS No. 151 clarifies the accounting treatment for various inventory costs and overhead allocations. SFAS No. 151 is effective for inventory costs incurred after July 1, 2005. OxyVinyls adopted this statement in the third quarter of 2005 and it did not have a material effect on the financial statements when adopted. In May 2004, the FASB issued FSP ("FASB Staff Positions") No. 106-2, "Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003" ("FSP No. 106-2"), which specifies the accounting and disclosure requirements for the prescription drug benefits that are available under this new plan. OxyVinyls adopted the disclosure provisions of this pronouncement in the second quarter of 2004. (See Note 12.) 11
OXY VINYLS, LP AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS December 31, 2005 and 2004 (3) ACCOUNTING CHANGES - (continued) Recently adopted accounting changes - (continued) In December 2003, the FASB revised FIN No. 46 to exempt certain entities from its requirements and to clarify certain issues arising during the initial implementation of FIN No. 46. OxyVinyls adopted the revised interpretation in the first quarter of 2004 and it did not have a material impact on the financial statements when adopted. (See Note 2.) Effective January 1, 2003, OxyVinyls adopted SFAS No. 143, "Accounting for Asset Retirement Obligations" ("SFAS No. 143"). SFAS No. 143 addresses financial accounting and reporting for obligations associated with the retirement of tangible long-lived assets and the associated asset retirement costs. OxyVinyls makes capital renewal expenditures for its chemical plants on a continual basis while an asset is in operation. Thus, retirement obligations are provided for when a decision is made to dispose of a property or when operations have been curtailed on other than a temporary basis. Under SFAS No. 143, companies are required to recognize the fair value of a liability for an asset retirement obligation in the period in which the liability is incurred if there is a legal obligation to dismantle the asset and reclaim or remediate the property at the end of the useful life. The initial adoption resulted in an after-tax charge of $3.4 million, which was recorded as a cumulative effect of a change in accounting principles. The adoption increased net property, plant and equipment by $3.6 million, increased asset retirement obligations by $7.2 million and decreased deferred foreign tax liabilities by $.4 million. (4) TRADE RECEIVABLES - During the first quarter of 2005 and the year ended December 31, 2004, OxyVinyls sold trade receivables originated by it to ORC under a revolving sale program in connection with the sale of an undivided ownership interest in such receivables by ORC. Receivables sold did not include OxyVinyls' export sales or any OxyMar receivables. OxyVinyls served as the collection agent with respect to the receivables sold. An interest in new receivables was sold monthly in noncash transactions representing the net difference between newly created receivables and collections made from customers. The net receivables balance sold was $172 million as of December 31, 2004. OxyVinyls discontinued the sale of its receivables to ORC on April 1, 2005. (5) INVENTORIES - Inventories are valued at the lower of cost or market. The last-in, first-out ("LIFO") method was used to determine the cost of $66 million and $75 million of OxyVinyls' U.S. inventories at December 31, 2005 and 2004, respectively. The remaining inventories in Canada and OxyMar are accounted for using the first-in, first-out ("FIFO") and weighted-average-cost methods. Inventories consisted of the following at December 31, (in thousands): 2005 2004 -------- -------- Raw materials $ 41,732 $ 32,744 Materials and supplies 17,129 18,550 Finished goods 182,322 113,861 -------- -------- 241,183 165,155 LIFO and lower of cost or market reserve (74,462) (31,215) -------- -------- Total inventories $166,721 $133,940 ======== ======== 12
OXY VINYLS, LP AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS December 31, 2005 and 2004 (5) INVENTORIES - (continued) In 2005 there was a liquidation of LIFO inventory quantities carried at different costs in prior years as compared with the cost of 2005 purchases, the effect of which decreased cost of sales by approximately $7.6 million. During 2004, inventory quantities carried at LIFO increased. (6) PROPERTY, PLANT AND EQUIPMENT - Property additions and major renewals and improvements are capitalized at cost. Capitalized interest costs incurred in connection with major capital expenditures are capitalized and depreciated over the lives of the related assets. OxyVinyls capitalized $4.2 million and $1.0 million of interest during the years ended December 31, 2005 and 2004, respectively. The estimated useful lives of OxyVinyls' assets, which range from three years to 50 years, are used to compute depreciation expense and are also used in impairment tests. The estimated useful lives used for the facilities are based on the assumption that OxyVinyls will provide an appropriate level of annual expenditures to ensure that productive capacity is maintained. Without these continued expenditures, the useful lives of these plants could significantly decrease. Other factors which could change the estimated useful lives of OxyVinyls' plants include sustained higher or lower product prices, which are particularly affected by both domestic and foreign competition, feedstock costs, energy prices, environmental regulations, competition and technological changes. OxyVinyls is required to perform impairment tests on its assets whenever events or changes in circumstances lead to a reduction in the estimated useful lives or estimated future cash flows that would indicate that its carrying amount may not be recoverable, or when management's plans change with respect to those assets. Under the provisions of SFAS No. 144, OxyVinyls must compare the undiscounted future cash flows of an asset to its carrying value. The key factors which could significantly affect future cash flows are future product prices, which are particularly affected by both domestic and foreign competition, feedstock costs, energy costs, significantly increased regulation and remaining estimated useful life. Due to a temporary decrease in demand for some of its products, OxyVinyls temporarily idled a chlor-alkali plant in December 2001. During the third quarter of 2005, OxyVinyls reviewed all of its assets and decided to close its least competitive plants and upgrade certain remaining operations. As a result of this review, OxyVinyls recorded a $92.5 million charge for the write-off of the previously idled chlor-alkali facility. (See Note 15.) OxyMar receives steam from an adjacent cogeneration facility through an affiliate of OCC. OxyMar had maintained steam boilers as a backup source of steam in the event that the cogeneration facility was unable to provide steam for VCM facility. Management determined that it was no longer necessary to maintain the boilers in a stand-by condition as a backup source of steam due to the proven reliability of the cogeneration facility. The remaining net book value of the steam boilers, $3.0 million, was written off in the third quarter of 2005. On December 2, 2005, OxyVinyls formally announced that the OxyVinyls PVC plant in Scotford, Alberta would close at the end of January 2006. At December 31, 2005, the remaining net book value of the Scotford plant is $.3 million. As such, no impairment write-down is considered necessary in accordance with SFAS No. 144 since the plant's remaining net book value as of December 31, 2005 is recoverable. OxyVinyls' plants are depreciated using either the unit-of-production or straight-line method based upon the estimated useful life of the facilities. 13
OXY VINYLS, LP AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS December 31, 2005 and 2004 (6) PROPERTY, PLANT AND EQUIPMENT - (continued) Property, plant and equipment consisted of the following at December 31, (in thousands): 2005 2004 ---------- ---------- Land and land improvements $ 48,806 $ 46,376 Buildings 71,430 68,476 Machinery and equipment 2,032,851 2,077,196 Construction in progress 70,164 55,988 ---------- ---------- 2,223,251 2,248,036 Accumulated depreciation (999,950) (894,113) ---------- ---------- Property, plant and equipment, net $1,223,301 $1,353,923 ========== ========== (7) LONG-TERM DEBT AND NOTE PAYABLE TO OCCIDENTAL CHEMICAL CORPORATION - A note payable to OCC of $10.0 million has an interest rate of 4.2 percent. The note is due November 1, 2006, and is reflected in current liabilities in the accompanying consolidated balance sheets as of December 31, 2005. Interest expense related to the note payable to OCC was $.4 million for the each of the years ended December 31, 2005, 2004 and 2003. OxyMar issued bonds with an aggregate principal amount of $165 million which bear interest at 7.5 percent per year and are due in 2016 (the "Bonds"). Proceeds, net of amortizable financing fees and original issue discount, totaled $163.3 million. Semi-annual interest payments are due on February 15 and August 15. OxyMar is obligated to make semi-annual principal repayments of a minimum of $8.3 million beginning August 15, 2006. OPC unconditionally guarantees OxyMar's obligation to pay interest and principal on the Bonds. OPC has purchased $108.7 million of the Bonds as of December 31, 2005. The current portion of the bond obligation, $8.3 million, is reflected in current liabilities and the remaining bond obligation of $156.8 million, net of unamortized bond discounts of $.4 million, is reflected in long-term debt. Interest expense related to the Bonds was $12.4 million for each of the years ended December 31, 2005, 2004 and 2003. Future minimum principal payments on the Bonds are as follows (in thousands): 2006........ $ 8,250 2007........ 16,500 2008 ....... 16,500 2009........ 16,500 2010........ 16,500 Thereafter.. 90,750 -------- $165,000 ======== OxyMar had a $220 million revolving credit facility agreement with a consortium of banks. In June 2003, OxyMar repaid the outstanding balance of $105 million with the proceeds from the revolving loan agreement with OPC (the "OPC Revolver"). (See Note 8.) The revolving credit facility agreement was terminated on December 29, 2003. 14
OXY VINYLS, LP AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS December 31, 2005 and 2004 (8) CASH MANAGEMENT AND CREDIT AND DEPOSIT FACILITIES AGREEMENTS WITH OPC - OxyVinyls participates in OPC's centralized cash management system for its domestic operations through OPC's affiliate, Occidental Petroleum Investment Co., and maintains a concentration account to collect cash receipts and fund disbursements. OPC funds any negative cash balances and collects any excess cash balances on a daily basis in the concentration account under the terms of a Cash Management and Credit and Deposit Facilities Agreement between OPC and OxyVinyls (the "Agreement"). Under the terms of the Agreement, OPC committed to loan OxyVinyls, on a revolving basis, up to $104 million. PolyOne guaranteed $42.3 million of the OxyVinyls' loans payable to OPC. PolyOne's guaranty was terminated on June 30, 2003 when OxyVinyls reached an agreed amount of cumulative earnings before income taxes, depreciation and amortization. A new Cash Management and Credit and Deposit Facilities Agreement (the "New Agreement"), replaced the original Agreement as of July 1, 2003. An amendment to the New Agreement extended the termination date to May 1, 2006. As of December 31, 2005, the balance of loans payable to OPC was $5.8 million, which, including interest, has been combined and recorded as loans payable to OPC, net in the accompanying consolidated balance sheets. As of December 31, 2004, the balance of loans receivable from OPC was $28.7 million, which, including interest, has been netted against other loan payable amounts and recorded as loans payable to OPC, net. OPC will not require repayment of the $5.8 million in aggregate principal amount due from OxyVinyls under the New Agreement prior to January 1, 2007. Through June 30, 2003, loans payable to OPC accrued interest at the one-month London Interbank Offered Rate ("LIBOR") plus a calculated variable margin. Loans receivable from OPC accrued interest at the one-month LIBOR. From July 1, 2003 through April 25, 2004, the margin was 350 basis points. The first amendment to the New Agreement increased the margin to 500 basis points. Net interest income was $(.8) million and $(1.2) million for the years ended December 31, 2005 and 2004, respectively. There was minimal net interest income for the year ended December 31, 2003. There were no fees payable to OPC under the Agreement for the years ended December 31, 2005 and 2004. Fees payable to OPC under the Agreement totaled $.3 million for the year ended December 31, 2003. These fees are included in other operating expenses. In June 2002, OPC provided an additional loan of $13.7 million under an amendment to the Agreement with repayment required upon the earliest of the Deer Park, Texas chlor-alkali plant restart, termination of the credit facility or December 31, 2006. This loan bears interest consistent with the terms of the New Agreement. At December 31, 2005, the outstanding loan balance of $13.7 million was reflected in current liabilities, while at December 31, 2004, the outstanding loan balance was included in the loans payable to OPC, net. Interest expense was $1.2 million, $.8 million and $.5 million for the years ended December 31, 2005, 2004 and 2003, respectively. In April 2003, OPC provided a loan of $179.6 million under the Term Loan Agreement (the "Term Loan") to fund the purchase of the leased LaPorte VCM plant. Under terms of the New Agreement, mandatory prepayment of outstanding debt is required when distributable cash is available, at an amount equal to 25 percent of distributable cash. OxyVinyls prepaid $46.9 million during 2004 and $37.5 million during 2005, which reduced the Term Loan balance to $95.2 million. At December 31, 2005, the outstanding loan balance of $95.2 million was included in loans payable to OPC, net. An amendment to the Term Loan extended the due date to May 1, 2006. OPC will not require repayment of the $95.2 million in aggregate principal amount due from OxyVinyls under the Term Loan prior to January 1, 2007. This loan accrues interest at the one-month LIBOR plus a calculated variable margin. From April 2003 through April 2004, the margin was 350 basis points. The amendment to the Term Loan increased the margin to 500 basis points. Interest expense was $10.2 million, $10.3 million and $5.8 million for the years ended December 31, 2005, 2004 and 2003, respectively. 15
OXY VINYLS, LP AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS December 31, 2005 and 2004 (8) CASH MANAGEMENT AND CREDIT AND DEPOSIT FACILITIES AGREEMENTS WITH OPC - (continued) The New Agreement and Term Loan may be terminated by either OxyVinyls or OPC, at which date any outstanding loans and any accrued interest and fees payable become due. Under the OPC Revolver with OxyMar, OPC will make loans each business day in an amount equal to the funds required to eliminate any negative balance in OxyMar's bank account plus any payments due to OPC. In addition, OxyMar shall transfer any excess funds at the end of each business day from its bank account to OPC. The credit facility limit was $225 million at December 31, 2005. The termination date of the OPC Revolver is May 1, 2006. OPC will not require the repayment of the $19.2 million in aggregate principal amount due from OxyMar under the OPC Revolver prior to January 1, 2007. The outstanding loan from OPC of $19.2 million at December 31, 2005 was included in loans payable to OPC, net. Interest is calculated at the Eurodollar rate plus the applicable credit facility margin, which was increased to 500 basis points in an amendment to the OPC Revolver. Interest expense on the OPC Revolver was $7.4 million and $8.6 million for the years ended December 31, 2005 and 2004, respectively. Interest expense was $2.5 million for the period from April 1, 2003 through December 31, 2003. (9) ENVIRONMENTAL LIABILITIES - OxyVinyls is engaged in voluntary discussions with federal, state and local environmental agencies with jurisdiction over four of its manufacturing facilities in an effort to reach an agreement to reduce VCM emissions and to resolve disputed administrative claims and allegations of past or ongoing environmental violations at those facilities, some of which claims allege penalties in excess of $.1 million. If any agreement to reduce the emissions and resolve the claims and allegations were reached, OxyVinyls believes it would require the payment of penalties, or the performance of supplemental environmental projects, exceeding a total cost of $.1 million. OxyVinyls does not expect the resolution of this matter to have a material effect on its financial condition or results of operations. Pursuant to the terms of the asset contribution agreements with OxyVinyls, each partner is responsible for the environmental remediation costs and associated claims arising out of, in connection with or relating to conditions that existed prior to the formation of OxyVinyls with respect to the assets contributed by that partner. This responsibility extends to, among other things, environmental remediation of conditions identified before forming OxyVinyls and conditions first identified within ten years after the formation date, except to the extent, if any, that OxyVinyls exacerbates or accelerates the condition as provided in the contribution agreements. OxyVinyls has not created environmental conditions that currently require ongoing remediation pursuant to applicable laws, and has not exacerbated or accelerated any such environmental conditions. Since May 1, 1999, OxyVinyls has manufactured, processed, handled, used, reused, recycled, treated, stored and/or disposed of materials at or from its facilities in the ordinary course of its business. The possibility that the actions of OxyVinyls may require future remediation at any particular site is currently considered remote. Since OxyVinyls itself has no environmental remediation responsibilities that are probable and can be reasonably estimated, no accrual by OxyVinyls for environmental remediation is warranted. 16
OXY VINYLS, LP AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS December 31, 2005 and 2004 (10) COMMITMENTS AND CONTINGENCIES - Leases - At December 31, 2005, future net minimum rental commitments under noncancelable operating leases with terms in excess of one year are as follows (in thousands): 2006 $16,649 2007 14,025 2008 13,651 2009 11,228 2010 8,844 Thereafter 15,559 ------- $79,956 ======= OxyVinyls leased certain VCM manufacturing facilities in LaPorte, Texas, and railcars under the terms of various related agreements dated April 30, 1999 (collectively, the "LaPorte Lease"). In April 2003, OxyVinyls purchased the assets of the LaPorte Lease for their estimated fair value of approximately $180 million and purchased certain leased railcars for $20.3 million. OxyVinyls has commitments for guaranteed residual values on leased equipment that totaled approximately $6.7 million as of December 31, 2005. Rent expense was approximately $19.1 million, $19.2 million and $21.3 million for the years ended December 31, 2005, 2004 and 2003, respectively, and is included in cost of sales in the consolidated statements of operations. Other - OxyVinyls has certain other contractual commitments to purchase electrical power, raw materials and other obligations, all in the ordinary course of business and at market prices. The Partnership also becomes involved in certain legal proceedings in the normal course of business. Management believes that the outcome of such matters will not significantly affect the Partnership's consolidated financial position or results of operations. Also see Notes 1 and 13 related to income taxes and Notes 7, 8 and 14 regarding related parties. (11) STOCK-BASED INCENTIVE PLANS - Certain OxyVinyls executives and senior managers participate in several OPC plans that provide for stock-based awards in the form of options, restricted stock ("RSUs"), stock bonuses, stock appreciation rights ("SARs") and performance stock awards ("PSAs"). 17
OXY VINYLS, LP AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS December 31, 2005 and 2004 (11) STOCK-BASED INCENTIVE PLANS - (continued) As discussed in Note 3, on July 1, 2005, OPC changed its method of accounting for stock-based compensation from the APB Opinion No. 25 intrinsic value accounting method to the fair value recognition provisions of SFAS No. 123R. Prior to July 1, 2005, OxyVinyls had already been expensing its SARs, RSUs and PSAs charges from OPC. On July 1, 2005, OxyVinyls began expensing its OPC options and recording compensation expense for all other OPC stock-based incentive awards using fair value amounts in accordance with SFAS No. 123R. OPC estimates the fair values of options and stock settled SARs using the Black-Scholes option valuation model and estimates the fair values of stock settled PSAs using a Monte Carlo simulation model. The adoption of SFAS No. 123R did not have a material impact on the consolidated financial statements of OxyVinyls. OxyVinyls was charged by OPC and recognized compensation expenses for stock-based incentive plans of $4.8 million, $.6 million and $.7 million during the years ended December 31, 2005, 2004 and 2003, respectively. As of December 31, 2005, there was $5.3 million of unrecognized compensation expense related to all unvested stock-based incentive award grants. This expense is expected to be recognized over a weighted average period of 1.6 years. The difference between compensation expense recorded by OxyVinyls using the intrinsic value method and the fair value method using SFAS No. 123R for the six months ended June 30, 2005 and the years ended December 31, 2004 and 2003 was not significant. (12) RETIREMENT PLANS AND POSTRETIREMENT BENEFITS - OxyVinyls participates in various defined contribution retirement plans that provide for periodic contributions by OxyVinyls based on plan-specific criteria, such as base pay, age level and/or employee contributions. Certain salaried employees participate in a supplemental retirement plan that provides restoration of benefits lost due to governmental limitations on qualified retirement benefits. The accrued liabilities for the supplemental retirement plan were $1.0 million and $.8 million as of December 31, 2005 and 2004, respectively, and OxyVinyls expensed approximately $6.3 million in both 2005 and 2004 and $7.2 million in 2003 under the provisions of these defined contribution and supplemental retirement plans. OxyVinyls provides medical and dental benefits and life insurance coverage for certain active, retired and disabled employees and their eligible dependents. The benefits generally are funded by OxyVinyls as the benefits are paid during the year. The cost of providing these benefits is based on claims filed and insurance premiums paid for the period. The total benefit costs, including the postretirement costs, were approximately $9.0 million in 2005, $9.1 million in 2004, and $9.4 million in 2003. On December 8, 2003, President Bush signed into law a bill that expands Medicare, primarily adding a prescription drug benefit for Medicare-eligible retirees starting in 2006. Regulations governing the Medical Prescription drug benefit and other key elements of the Medicare Modernization Act were released by the Department of Health and Human Services Centers for Medicare and Medicaid Services on January 21, 2005. OxyVinyls has determined that its retiree healthcare plans will qualify OxyVinyls for a federal subsidy available on benefits provided to plan participants which meet certain actuarial equivalence requirements. The $.5 million reduction in the Accumulated Postretirement Benefit Obligation due to the expected future subsidy has been treated as an actuarial experience gain which will be amortized to expense in future years through a decrease in the amortization of the unrecognized net loss, in accordance with FSP No. 106-2. The annual reduction in OxyVinyls' other postretirement benefits expense due to the subsidy is expected to be approximately $.1 million. 18
OXY VINYLS, LP AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS December 31, 2005 and 2004 (12) RETIREMENT PLANS AND POSTRETIREMENT BENEFITS - (continued) Obligations and Funded Status - OxyVinyls uses a measurement date of December 31 for postretirement benefit plans. For years ended December 31, (in thousands) 2005 2004 - ------------------------------------------- -------- -------- Changes in benefit obligation: Benefit obligation - beginning of year $ 32,819 $ 29,348 Service cost - benefits earned during the period 881 822 Interest cost on projected benefit obligation 1,792 1,729 Actuarial loss 1,531 2,099 Benefits paid (1,172) (1,179) -------- -------- Benefit obligation - end of year $ 35,851 $ 32,819 ======== ======== Funded status: Unfunded obligation $(35,851) $(32,819) Unrecognized net loss 11,229 10,373 -------- -------- Net amount recognized $(24,622) $(22,446) ======== ======== Accrued benefit liability $(24,622) $(22,446) -------- -------- Net amount recognized $(24,622) $(22,446) ======== ======== Components of Net Periodic Benefit Cost - For the years ended December 31, (in thousands) 2005 2004 - ----------------------------------------------- ------ ------ Net periodic benefit cost: Service cost-benefits earned during the period $ 881 $ 822 Interest cost on benefit obligation 1,792 1,729 Recognized actuarial loss 675 590 ------ ------ Net periodic benefit cost $3,348 $3,141 ====== ====== Additional information - OxyVinyls' postretirement benefit plan obligations are determined based on various assumptions and discount rates, as described below. The actuarial assumptions used could change in the near term as a result of changes in expected future trends and other factors which, depending on the nature of the changes, could cause increases or decreases in the liabilities accrued. The following table sets forth the discount rates used to determine OxyVinyls' benefit obligation and net periodic benefit cost for postretirement benefit plans: For the years ended December 31, 2005 2004 - -------------------------------- ---- ---- Discount rates: Benefit obligation 5.33% 5.50% Net period benefit cost 5.50% 6.00% 19
OXY VINYLS, LP AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS December 31, 2005 and 2004 (12) RETIREMENT PLANS AND POSTRETIREMENT BENEFITS - (continued) The postretirement benefit obligation was determined by application of the terms of medical and dental benefits and life insurance coverage, including the effect of established maximums on covered costs, together with relevant actuarial assumptions and healthcare cost trend rates projected at a Consumer Price Index ("CPI") increase of three percent as of December 31, 2005 and 2004. Participants pay for all medical cost increases in excess of increases in the CPI. Consequently, increases in the assumed healthcare cost trend rates would have no impact on the postretirement benefit obligation at December 31, 2005 and 2004. Estimated future benefit payments, which reflect expected future service, as appropriate, are expected to be paid as follows: For the years ended December 31, (in thousands): 2006 $ 1,400 2007 1,600 2008 1,800 2009 2,000 2010 2,200 2011-2015 13,500 In addition, postemployment and Canadian postretirement healthcare obligations were $4.8 million and $2.1 million at December 31, 2005 and 2004, respectively. (13) INCOME TAXES - Deferred foreign income taxes reflect the future tax consequences of temporary differences between the tax basis of assets and liabilities and their reported amounts. Deferred foreign income taxes were as follows: For the years ended December 31, (in millions): Tax effects of temporary differences: 2005 2004 - ------------------------------------- ------ ----- Net operating losses $ 9.7 $ 4.1 PP&E differences 4.1 -- All other differences 3.6 -- ------ ----- Total deferred tax assets $ 17.4 $ 4.1 ------ ----- PP&E differences $ -- $(2.1) All other differences -- 1.1 ------ ----- Total deferred tax liabilities $ -- $(1.1) ------ ----- Valuation allowance $(17.4) $(3.0) ------ ----- Total deferred taxes $ -- $ -- ====== ===== 20
OXY VINYLS, LP AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS December 31, 2005 and 2004 (13) INCOME TAXES - (continued) At December 31, 2005 and 2004, OxyVinyls had Canadian federal and provincial net operating loss carryforwards of approximately $24.9 million and $12.0 million, respectively. The temporary differences resulting in deferred foreign income tax assets are primarily related to property, plant and equipment with the exception of $6.1 million recorded in 2005 related to the shutdown of the Scotford plant. The current provision/(benefit) for income tax was $2.9 million, with no deferred provision/(benefit), for the year ended December 31, 2005; $1.9 million and $(3.1) million, respectively, for the year ended December 31, 2004; and $1.4 million and $.3 million, net of $(.5) million included in cumulative effect of accounting change, respectively, for the year ended December 31, 2003. OxyVinyls is subject to audit by taxing authorities in various tax jurisdictions. Management believes that any resulting adjustments to OxyVinyls' tax liabilities would not have a material adverse impact on its financial position or results of operations. (14) RELATED PARTY TRANSACTIONS - OxyVinyls sells PVC to PolyOne under the terms of a sales agreement that expires on December 31, 2013. The agreement requires PolyOne and its majority affiliates to purchase their annual PVC requirements in North America in excess of 290 million pounds from OxyVinyls. For the first 880 million pounds of PVC supplied in any calendar year, PolyOne will pay a price based upon cost and other market considerations. PolyOne will purchase all volumes over 880 million pounds in any calendar year at a competitive market price. OxyVinyls sells VCM to OCC and PolyOne under the terms of separate sales agreements that expire on December 31, 2013. The agreements require that OCC and PolyOne purchase all of their VCM requirements for production of PVC in North America from OxyVinyls at market price. Under the terms of the agreements, PolyOne and OCC receive an integration credit on the first 210 million and 215 million pounds purchased in any year, respectively, to compensate for surrendered purchasing power on major feedstocks. Additionally, under the terms of a new agreement entered into in 2005 that expires on December 31, 2007, OxyVinyls sells a limited quantity of VCM to OCC. OxyVinyls' sales of VCM to OCC under the terms of these agreements were approximately $1.7 million, $54.6 million and $40.8 million for the years ended December 31, 2005, 2004 and 2003, respectively. OxyVinyls' sales of PVC and VCM to PolyOne under the terms of these agreements were approximately $368 million, $273 million and $227 million for the years ended December 31, 2005, 2004 and 2003, respectively. OxyVinyls sells chlor-alkali and other specialty products to OCC under the terms of a sales agreement that expires on December 31, 2013. This agreement requires OCC to purchase at a market-related price all of these products produced by OxyVinyls that are not required for its internal uses. This agreement further requires OxyVinyls to pay OCC a fee for marketing excess chlor-alkali products to third parties. OxyVinyls sold $179.1 million, $107.5 million and $104.6 million of chlor-alkali and specialty products to OCC during the years ended December 31, 2005, 2004 and 2003, respectively. OxyVinyls paid a marketing fee of $13.0 million, $13.4 million and $13.8 million to OCC during the years ended December 31, 2005, 2004 and 2003, respectively. 21
OXY VINYLS, LP AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS December 31, 2005 and 2004 (14) RELATED PARTY TRANSACTIONS - (continued) OxyVinyls purchases ethylene from Equistar Chemicals LP ("Equistar"), an affiliate of Lyondell Chemical Corporation, an equity investee of OPC, under the terms of an agreement. The original agreement, in place from 2000 through 2003, required that OxyVinyls purchase ethylene at market price. During 2000, 250 million pounds were purchased and 200 million pounds were purchased in each of the years 2001 through 2003 for the LaPorte VCM facility. This agreement expired December 31, 2003. Under the terms of a new agreement, OxyVinyls purchases ethylene for the Deer Park VCM facility and the LaPorte VCM facility at Equistar's weighted average selling price, as defined in the new agreement. The new agreement expires on December 31, 2013. OxyVinyls purchased $286.5 million, $223.3 million and $186.0 million of ethylene from Equistar under the terms of these agreements during the years ended December 31, 2005, 2004 and 2003, respectively. In addition, OxyMar purchased ethylene of $338.2 million and $335.1 million from Equistar during the years ended December 31, 2005 and 2004 and $184.5 million during the period from April 1, 2003 to December 31, 2003, under terms of OCC's agreement with Equistar. OxyVinyls purchases chlorine from Sunbelt Chlor Alkali Partnership, an equity investee of PolyOne ("Sunbelt"), under the terms of an agreement that expires on December 31, 2094. This agreement requires OxyVinyls to purchase at a market-related price, less a discount, all chlorine produced by Sunbelt at its chlorine manufacturing facility in McIntosh, Alabama, up to a maximum of 250 thousand tons per year. OxyVinyls purchased $76.6 million, $61.1 million and $52.7 million of chlorine from Sunbelt under the terms of this agreement during the years ended December 31, 2005, 2004 and 2003, respectively. OxyVinyls purchases VCM from OxyMar under the terms of a VCM purchase agreement that is in effect until such time as OPC, either directly or through its affiliates, ceases to own an equity interest in OxyMar. The agreement requires OxyVinyls to purchase a minimum of 700 million of the first 1.1 billion pounds of VCM produced and 530 million pounds of the next 1 billion pounds produced by OxyMar each year at market prices. Total purchases under this agreement were $99.9 million for the three months ended March 31, 2003. With the consolidation of OxyMar, purchases after April 1, 2003 were treated as intercompany transactions and eliminated in consolidation. Pursuant to raw material purchase agreements, OxyMar purchases substantially all of its principal raw materials at approximate market prices from OCC. Total chlorine purchased from OCC in 2005, 2004, and the nine months ended December 31, 2003 was $230.7 million, $175.0 million and $99.9 million, respectively. OCC is engaged, under the terms of an operating agreement, to operate and maintain OxyMar's manufacturing facility, the cost of which is reimbursed to OCC by OxyMar. OxyMar also reimburses OCC for steam, electricity, natural gas and other raw materials, along with other operating costs. OxyMar operating and raw materials costs (in millions): For the year ended December 31, 2005 $83.0 For the year ended December 31, 2004 $69.3 For the nine months ended December 31, 2003 $44.7 22
OXY VINYLS, LP AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS December 31, 2005 and 2004 (14) RELATED PARTY TRANSACTIONS - (continued) OxyVinyls incurs costs charged by OCC and PolyOne under the terms of various service and shared facilities agreements. These agreements are in effect generally so long as services continue to be provided between parties and/or facilities continue to be shared. Under the provisions of these agreements, OxyVinyls receives from and makes payments to PolyOne and OCC for shared facilities at Louisville, Kentucky, Pedricktown, New Jersey and Pasadena, Texas. In some cases, the agreements contain renewal options at negotiated prices. The net amounts of these costs were approximately $.6 million, $.6 million and $.7 million for the years ended December 31, 2005, 2004 and 2003, respectively. Additionally, OxyVinyls incurred the following costs payable to OCC and PolyOne (in millions): OCC PolyOne ----- ------- Administrative and other support services: For the year ended December 31, 2005 $20.7 $1.7 For the year ended December 31, 2004 21.5 1.8 For the year ended December 31, 2003 25.9 2.2 OxyMar support and services fee: For the year ended December 31, 2005 $ 5.0 $ -- For the year ended December 31, 2004 5.0 -- For the nine months ended December 31, 2003 3.7 -- Net railcar rent expense (income): For the year ended December 31, 2005 $ 3.1 $ -- For the year ended December 31, 2004 3.1 -- For the year ended December 31, 2003 3.1 -- OxyVinyls had a net payable to OCC of $47.8 million as of December 31, 2005 and a net payable to OCC of $51.9 million as of December 31, 2004. OxyVinyls had a net receivable from PolyOne of $28.0 million as of December 31, 2005. OxyVinyls had a net payable to PolyOne of $1.0 million as of December 31, 2004. The amounts due to PolyOne do not include trade receivables of $23.8 million payable to ORC by PolyOne as of December 31, 2004. (See Notes 1 and 4.) (15) WRITE-OFF OF DEER PARK, TEXAS FACILITY - In December 2001, OxyVinyls announced the temporary idling of its Deer Park, Texas chlor-alkali plant due to low industry capacity utilization and low product market selling prices. The plant had been maintained in a stand-by mode pending strengthening in overall economic conditions. During the third quarter of 2005, OxyVinyls reviewed all of its chemical assets and decided to close its least competitive plants and upgrade certain remaining operations. As a result of this review, OxyVinyls recorded an $84.9 million write-off of the remaining asset value of the chlor-alkali facility and a $7.6 million impairment write-down for an associated dry caustic process. In addition, $3.1 million in dedicated stores and other assets associated with the idled facility were written off. (See Note 6.) 23
OXY VINYLS, LP AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS December 31, 2005 and 2004 (16) PERMANENT SHUTDOWN OF SCOTFORD, ALBERTA PLANT - On December 2, 2005, OxyVinyls formally announced that the OxyVinyls PVC plant in Scotford, Alberta would close at the end of January 2006. The decision to shut down the facility was made due to the announced closure of the main raw materials supplier of the Scotford facility. OxyVinyls incurred expenses totaling $6.1 million related to the shutdown. These expenses included $4.1 million under OxyVinyls' severance pay plan, $1.4 million in postretirement healthcare expenses and $.6 million for contract termination costs. (See Note 6.) (17) VALUATION AND QUALIFYING ACCOUNTS - Severance expense of $.3 million, $.6 million and $6.1 million was recorded for the years ended December 31, 2005, 2004 and 2003, respectively, for cost reduction and restructuring programs, and these expenses are reflected as selling, general and administrative and other operating expenses. Additional severance expense of $4.1 million was recorded during 2005 for the Scotford plant shutdown, and is reflected as restructuring and asset writedowns in the income statement. The following table presents the activity of certain valuation and qualifying accounts for the years ended December 31, 2005, 2004 and 2003 (in millions): Balance at Balance at Beginning Charged to End of of Period Expense Deductions Adjustment Period ---------- ---------- ---------- ---------- ---------- For the year ended December 31, 2005 Allowance for doubtful accounts $ -- $ -- $(.2) $2.1(b) $ 1.9 Severance and other obligations $ .3 $ 4.4 $(.5)(a) $ -- $ 4.2 Deferred tax valuation allowance $3.0 $14.4 $ -- $ -- $17.4 For the year ended December 31, 2004 Allowance for doubtful accounts $ -- $ 1.0 $ -- $(1.0)(b) $ -- Severance and other obligations $3.8 $ .6 $(4.1)(a) $ -- $ .3 Deferred tax valuation allowance $ -- $ 3.0 $ -- $ -- $ 3.0 For the year ended December 31, 2003 Allowance for doubtful accounts $ -- $ -- $(1.1) $1.1(b) $ -- Severance and other obligations $3.3 $ 6.1 $(5.6)(a) $ -- $ 3.8 Deferred tax valuation allowance $ -- $ -- $ -- $ -- $ -- (a) Payments under the Partnership's plan for termination and relocation of certain employees (b) Allowance balance transferred to/from ORC, net 24
EXHIBIT 99.2 AUDITED FINANCIAL STATEMENTS SUNBELT CHLOR ALKALI PARTNERSHIP DECEMBER 31, 2005
. . . SUNBELT CHLOR ALKALI PARTNERSHIP AUDITED FINANCIAL STATEMENTS YEARS ENDED DECEMBER 31, 2005 AND 2004 CONTENTS Audited Financial Statements Report of Independent Registered Public Accounting Firm..... 1 Balance Sheets.............................................. 2 Income Statements........................................... 3 Statements of Partners' Deficit............................. 4 Statements of Cash Flows.................................... 5 Notes to Financial Statements............................... 6
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM The Partners SunBelt Chlor Alkali Partnership We have audited the accompanying balance sheets of SunBelt Chlor Alkali Partnership as of December 31, 2005 and 2004, and the related statements of income, partners' deficit, and cash flows for each of the three years in the period ended December 31, 2005. These financial statements are the responsibility of the Partnership's management. Our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. We were not engaged to perform an audit of the Partnership's internal control over financial reporting. Accordingly, we express no such opinion. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion. In our opinion, the financial statements referred to above present fairly, in all material respects, the financial position of SunBelt Chlor Alkali Partnership at December 31, 2005 and 2004, and the results of its operations and its cash flows for each of the three years in the period ended December 31, 2005, in conformity with U.S. generally accepted accounting principles. February 10, 2006 1
SUNBELT CHLOR ALKALI PARTNERSHIP BALANCE SHEETS DECEMBER 31 --------------------------- 2005 2004 ------------ ------------ ASSETS Current assets: Cash...................................................... $ 44,013 $ 22,609 Receivable from Oxy Vinyls, LP............................ 7,015,455 7,261,416 Receivables from partners................................. 17,936,644 8,429,290 Inventories............................................... 2,069,896 2,111,018 Prepaids and other current assets......................... 1,291,601 1,116,377 ------------ ------------ Total current assets........................................ 28,357,609 18,940,710 Property, plant, and equipment, net......................... 119,565,930 124,415,109 Deferred financing costs, net............................... 961,774 1,041,922 ------------ ------------ Total assets................................................ $148,885,313 $144,397,741 ============ ============ LIABILITIES AND PARTNERS' DEFICIT Current liabilities: Amounts payable to partners............................... $ 7,217,313 $ 5,811,337 Current portion of long-term debt......................... 12,187,500 12,187,500 ------------ ------------ Total current liabilities................................... 19,404,813 17,998,837 Long-term debt.............................................. 134,062,500 146,250,000 Partners' deficit........................................... (4,582,000) (19,851,096) ------------ ------------ Total liabilities and partners' deficit..................... $148,885,313 $144,397,741 ============ ============ See notes to financial statements. 2
SUNBELT CHLOR ALKALI PARTNERSHIP INCOME STATEMENTS YEARS ENDED DECEMBER 31 ------------------------------------------ 2005 2004 2003 ------------ ------------ ------------ Revenues........................................... $166,967,651 $105,764,129 $ 97,021,661 Operating costs and expenses: Cost of sales.................................... 48,699,088 45,281,281 41,699,987 Depreciation and amortization.................... 14,347,268 14,150,729 13,632,976 Administrative and general....................... 11,694,524 10,701,137 9,744,589 ------------ ------------ ------------ 74,740,880 70,133,147 65,077,552 ------------ ------------ ------------ Operating income................................... 92,226,771 35,630,982 31,944,109 Interest expense................................... (11,455,031) (12,336,188) (13,217,344) Interest income.................................... 537,421 161,168 69,215 ------------ ------------ ------------ Net income......................................... $ 81,309,161 $ 23,455,962 $ 18,795,980 ============ ============ ============ See notes to financial statements. 3
SUNBELT CHLOR ALKALI PARTNERSHIP STATEMENTS OF PARTNERS' DEFICIT PARTNERS ---------------------------- 1997 OLIN SUNBELT CHLOR ALKALI INC. VENTURE, INC. TOTAL ------------ ------------- ------------ Balance at December 31, 2002....................... $(19,773,097) $(19,773,097) $(39,546,194) Cash contributions by partners................... 10,883,627 14,069,753 24,953,380 Asset contributions by partner................... 3,186,126 -- 3,186,126 Cash distributions to partners................... (17,996,146) (17,996,146) (35,992,292) Net income....................................... 9,397,990 9,397,990 18,795,980 ------------ ------------ ------------ Balance at December 31, 2003....................... (14,301,500) (14,301,500) (28,603,000) Cash distributions to partners................... (7,352,029) (7,352,029) (14,704,058) Net income....................................... 11,727,981 11,727,981 23,455,962 ------------ ------------ ------------ Balance at December 31, 2004....................... (9,925,548) (9,925,548) (19,851,096) Cash distributions to partners................... (33,020,033) (33,020,033) (66,040,065) Net income....................................... 40,654,581 40,654,581 81,309,161 ------------ ------------ ------------ Balance at December 31, 2005....................... $ (2,291,000) $ (2,291,000) $ (4,582,000) ============ ============ ============ See notes to financial statements. 4
SUNBELT CHLOR ALKALI PARTNERSHIP STATEMENTS OF CASH FLOWS YEARS ENDED DECEMBER 31 ------------------------------------------ 2005 2004 2003 ------------ ------------ ------------ OPERATING ACTIVITIES Net income......................................... $ 81,309,161 $ 23,455,962 $ 18,795,980 Adjustments to reconcile net income to net cash provided by operating activities: Depreciation..................................... 14,267,120 14,070,581 13,552,828 Amortization..................................... 80,148 80,148 80,148 Loss on disposal of assets....................... 164,435 289,883 134,897 Changes in assets and liabilities: Receivable from Oxy Vinyls, LP................ 245,961 (3,834,085) 1,477,074 Receivables from partners..................... (9,507,354) (2,040,479) (156,701) Inventories................................... 41,122 371,758 323,839 Amounts payable to partners................... 1,405,976 (746,222) 313,383 Prepaid expenses and other current assets..... (175,224) (156,657) (707,898) ------------ ------------ ------------ Net cash provided by operating activities.......... 87,831,345 31,490,889 33,813,550 INVESTING ACTIVITIES Purchases of property, plant, and equipment........ (9,645,152) (4,588,322) (10,575,538) Proceeds on sale of property, plant, and equipment........................................ 62,776 -- -- ------------ ------------ ------------ Net cash used in investing activities.............. (9,582,376) (4,588,322) (10,575,538) FINANCING ACTIVITIES Cash contributions by partners..................... -- -- 24,953,380 Cash distributions to partners..................... (66,040,065) (14,704,058) (35,992,292) Principal payments on long-term debt............... (12,187,500) (12,187,500) (12,187,500) ------------ ------------ ------------ Net cash used in financing activities.............. (78,227,565) (26,891,558) (23,226,412) ------------ ------------ ------------ Net increase in cash............................... 21,404 11,009 11,600 Cash at beginning of year.......................... 22,609 11,600 -- ------------ ------------ ------------ Cash at end of year................................ $ 44,013 $ 22,609 $ 11,600 ============ ============ ============ See notes to financial statements. 5
SUNBELT CHLOR ALKALI PARTNERSHIP NOTES TO FINANCIAL STATEMENTS DECEMBER 31, 2005 AND 2004 1. ORGANIZATION SunBelt Chlor Alkali Partnership (the Partnership) was formed on August 23, 1996 under a Partnership Agreement, between 1997 Chlor Alkali Venture, Inc. and Olin SunBelt Inc. (the Partners). 1997 Chlor Alkali Venture, Inc. is a wholly owned subsidiary of PolyOne Corporation (formerly The Geon Company) and Olin SunBelt Inc. is a wholly owned subsidiary of the Olin Corporation. Each of the Partners has a 50% interest in the Partnership. The Partnership Agreement provides that the capital investment of the Partners will be maintained and the Partnership's income or loss will be allocated to the Partners based on their ownership interest percentages. The Partnership was formed for the purpose of construction and operation of a Chlor-Alkali facility. The facility, which is located in McIntosh, Alabama produces chlorine, caustic soda and hydrogen. 2. SIGNIFICANT ACCOUNTING POLICIES CASH AND CASH EQUIVALENT The Partnership considers all highly liquid investments purchased with an original maturity of three months or less to be cash equivalents. INVENTORIES Inventories are valued at the lower of cost or market. Cost is determined by the first-in, first-out (FIFO) method. PROPERTY, PLANT, AND EQUIPMENT AND DEPRECIATION Property, plant, and equipment are carried at cost. Major renewals and betterments are capitalized. Maintenance and repair expenditures which do not improve or extend the life of the respective assets are expensed as incurred. Depreciation for all plant and equipment is computed using the straight-line method over their estimated useful lives. The ranges of estimated useful lives are as follows: Land improvements........................................... 20 years Buildings................................................... 20 years Machinery and equipment..................................... 15-20 years Long-lived assets are assessed for impairment when operating profits for the related business or a significant change in the use of an asset indicate that their carrying value may not be recoverable. DEFERRED FINANCING COSTS The costs incurred by the Partnership in obtaining its long-term debt have been capitalized and are being amortized over the term of the debt using the effective interest method. FINANCIAL INSTRUMENTS The carrying amount of long-term debt approximates its fair value. The fair value of the debt is estimated based on the present value of the underlying cash flow discounted at the Partnership's estimated borrowing rate. REVENUE RECOGNITION The Partnership recognizes revenues at the point of passage of title which is based on shipping terms. 6
SUNBELT CHLOR ALKALI PARTNERSHIP NOTES TO FINANCIAL STATEMENTS -- (CONTINUED) SHIPPING AND HANDLING COSTS Shipping and handling costs are reflected in costs of sales. INCOME TAXES No provision is made for income taxes as the Partnership's results of operations are includable in the tax returns of the Partners. USE OF ESTIMATES The preparation of financial statements in conformity with accounting principles generally accepted in the United States requires management to make estimates and assumptions that affect the amounts reported in the financial statements and the accompanying notes. Actual results could differ from those estimates. RISKS AND UNCERTAINTIES Since the Partnership's major products are commodities, significant changes in the prices of chemical products could have a significant impact on the results of operations for any particular period. The Partnership had one major chlorine customer, Oxy Vinyls LP, during the periods presented, which accounted for 45.7%, 58.3%, and 53.7% of total sales for the years ended December 31, 2005, 2004, and 2003, respectively. 3. INVENTORIES Inventories are comprised as follows: DECEMBER 31 ----------------------- 2005 2004 ---------- ---------- Finished goods.............................................. $ 619,117 $ 521,364 Parts....................................................... 1,450,779 1,589,654 ---------- ---------- $2,069,896 $2,111,018 ========== ========== 4. PROPERTY, PLANT, AND EQUIPMENT Property, plant, and equipment are comprised as follows: DECEMBER 31 --------------------------- 2005 2004 ------------ ------------ Land and land improvements............................... $ 4,862,826 $ 4,862,826 Building................................................. 3,869,389 3,507,389 Machinery and equipment.................................. 209,229,631 200,964,285 Construction in process.................................. 3,734,366 3,968,774 ------------ ------------ 221,696,212 213,303,274 Less allowance for depreciation.......................... 102,130,282 88,888,165 ------------ ------------ $119,565,930 $124,415,109 ============ ============ 5. TRANSACTIONS WITH AFFILIATES The Partnership has various management service agreements, dated August 23, 1996, with the Olin Corporation. These agreements, which include compensation for managing the facility, an asset utilization fee, a fleet fee and a distribution fee, have terms from five to ten years with five year price adjustment renewals. 7
SUNBELT CHLOR ALKALI PARTNERSHIP NOTES TO FINANCIAL STATEMENTS -- (CONTINUED) Charges for these services were approximately $7,551,933, $7,199,412, and $6,813,237 for 2005, 2004, and 2003, respectively, and have been included within administrative and general expenses in the statement of operations. The Partnership also received contributions from its partners totaling $28,139,506 in 2003, which was used for working capital purposes and to pay for costs incurred in constructing the production facility. The cash policy was changed during 2003 to not make distributions to the partners until the cash balance was sufficient to cover both the principal payment and the interest expense for the year. Contributions from the partners were discontinued with this policy change and the manufacturing costs were paid from receipts. The Partnership made distributions to its partners totaling $66,040,065, $14,704,058, and $35,992,292 in 2005, 2004, and 2003, respectively. In accordance with the Partnership Operating Agreement, the majority of chlorine produced by the Partnership is sold to Oxy Vinyls LP, which is 24% owned by PolyOne Corporation. The remaining chlorine and all of the caustic soda produced by the Partnership is marketed and distributed by the Olin Corporation. 6. LONG-TERM DEBT On December 23, 1997, the Partnership borrowed $195,000,000 in a private placement of debt. The debt is secured by the property, plant, equipment, and inventory of the Partnership. The term of the loan is 20 years at an interest rate of 7.23%. The first principal payment of $12,187,500 was paid on December 22, 2002 with equal annual payments due through December 22, 2017. Interest payments are payable semi-annually in arrears on each June 22 and December 22. Interest payments totaled $11,455,031, $12,336,188, and 13,217,344 in 2005, 2004, and 2003, respectively. The debt is guaranteed by the Partners. 7. LEASES The Partnership has operating leases for certain property, machinery, and equipment. At December 31, 2005, future minimum lease payments under noncancelable operating leases are as follows: 2006........................................................ $ 2,156,701 2007........................................................ 2,269,468 2008........................................................ 1,986,528 2009........................................................ 1,932,708 2010........................................................ 1,681,248 Thereafter.................................................. 8,464,282 ----------- Total minimum future lease payments......................... $18,490,935 =========== Rent expense was approximately $722,695, $599,720, and $557,260 for the years ended December 31, 2005, 2004, and 2003 respectively. 8. COMMITMENTS AND CONTINGENCIES The Partnership is subject to legal proceedings and claims that arise in the ordinary course of its business. Management evaluates each claim and provides for any potential loss when the claim is probable to be paid and reasonably estimable. In the opinion of management, the ultimate liability with respect to these actions will not materially affect the financial condition, results of operations or cash flows of the Partnership. 8